Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<3. Installation>
3-3
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
CAUTION
• The dust lter is used to protect the Zirconia sensor from corrosive dust or a high
concentration of dust such as in utility boilers and cement kilns. If a lter is used in
combustion systems other than these, it may have adverse effects such as response delay.
These combustion conditions should be examined carefully before using a lter.
• The dust lter requires gas ow of 1 m/sec or faster at the front surface of the lter.
When you specify option code /F1, the detector is shipped with the dust lter mounted.
Follow this procedure replace the lter on the detector . It is recommended that you read Chapter
11 prior to lter mounting, for it is necessary to be familiar with the detector’s construction,
especially the sensor assembly.
(1) Mount the dust lter assembly by putting it on the end of the detector and screw the assembly
clockwise. Put a hook pin wrench (K9471UX), Φ52 to 55 in diameter, into the hole on the
assembly to fasten or remove it.
Apply a heat-resistant coating (see Note 1) to the threads on the detector.
When remounting lter assembly after having once removed it from the detector, reapply the
heat-resistant coating.
Note 1: As the detector is heated to 700 °C, it is recommended to use heat-resistant coating on the threads to prevent seizing up.
Name of the heat-resistant coating material: NEVER SEEZ Nickel Special”.
Ø51
32
10
Carborundum filter (SiC)
Detector
Screw
Increasing of insertion length
F3-2E.ai
Attach the filter unit to the tip of
the detector by screwing it clockwise.
Figure 3.2 Installation of the dust lter
< Procedures for installing the dust guard protector (K9471UC)>
The ZR22G detector is shipped with the dust guard protector when the option code / F2 is
specied in case of ordering the detector. The protector should be used when preventing dusts
and water drops from lowering the detector performance is desired.
Screw the protector on the top of the detector so as to cover the top. When attaching or detaching
the protector, perform by hooking holes of its side with a hook pin wrench for Φ52-55 hole (Pin
diameter 4.5 mm: P/N K9741UX or the like) or by pass a screwdriver through the holes. When
re-attaching the protector after detaching it, apply the “NEVER SEEZ Nickel Special” to it.
4-Ø6
122
Ø50.8
100
Increasing of insertion length
F11-1E.ai