Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<3. Installation>
3-2
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
(1) Do not mount the probe with the tip higher than the probe base.
(2) If the probe length is 2.5 meters or more, the detector should be mounted vertically
(no more than a 5° tilt).
(3) The detector probe should be mounted at right angles to the sample gas ow or the probe
tip should point downstream.
100 mm
100 mm
F3-1E.ai
(vertical)
Bounds of the probe
insertion hole location
Flange matches
the detector size
(horizontal)
Note
Type
Outside diameter of detector
Standard 50.8 mm in diameter (Note)
With dust filter 51 mm in diameter (Note)
With probe protector
60.5 mm in diameter (Note)
Four-hole flange Eight-hole flange
*1
*1
(Note)
When using the detector with pressure compensation, ensure that the ange gasket does not block the reference gas outlet on
the detector ange. If the ange gasket blocks the outlet, the detector cannot perform pressure compensation.
Where necessary, make a notch in the ange gasket. Conrm the outside dimensions of the detector in Section 2.2 before
installation.
Figure 3.1 illustrates an example of the probe insertion hole.
3.1.3 Installation of the Detector
CAUTION
• The cell (sensor) at the tip of the detector is made of ceramic (zirconia). Do not drop the
detector, as impact will damage it.
• A gasket should be used between the anges to prevent gas leakage. The gasket material
should be heatproof and corrosion-proof, suited to the characteristics of the sample gas.
The following should be taken into consideration when mounting the general use detector:
<General use detector>
(1) Make sure that the cell mounting screws (four bolts) at the tip of the detector are not loose.
If a dust lter (see Section 2.7.1) is used, make sure it is properly attached to the detector.
Refer to Section 3.1.4 for installation of the dust lter.
(2) Where the detector is mounted horizontally, the calibration gas inlet and the reference gas
inlet should face downward.
3.1.4 Installation of the Dust Filter (K9471UA), Dust Guard
Protector (K9471UC), Probe Protector ZO21R