Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<2. Specications>
2-18
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
2.5.2 ZR40H Automatic Calibration Unit
This automatic calibration unit is applied to supply specied ow of reference gas and calibration
gas during automatic calibration to the detector in a system conguration (System 3).
• Specications
Used when auto calibration is required for the separate type and instrument air is provided.
The solenoid valves are provided as standard.
Construction: Dust-proof and rainproof construction:
NEMA4X/IP67-only for case coating solenoid valve, not owmeter
(excluding owmeter)
Mounting: 2-inch pipe or wall mounting, no vibration
Materials: Body; Aluminum alloy, Piping; SUS316 (JIS), SUS304 (JIS), Flowmeter;
MA (Metha acrylate resin). Bracket; SUS304 (JIS)
Finish: Polyurethane corrosion-resistance coating, mint green (Munsell
5.6BG3.3/2.9)
Piping Connection: Refer to Model and Codes
Power Supply: 24 V DC (from ZR402G), Power consumption; Approx.1.3W
Reference Gas Pressure: Sample gas pressure plus approx. 150 kPa (690 kPa max.), (Pressure
at inlet of the Automatic Calibration Unit)
Air Consumption: Approx. 1.5 l/min
Weight: Approx. 3.5 kg
Ambient Temperature: -20 to +55 °C, no condensation or freezing
Ambient Humidity: 0 to 95% RH
Storage Temperature: -30 to +65 °C
• Model and Codes
Model Sufx code Option code Description
ZR40H - - - - - - - - - - - - - - - - - - - - -
Automatic calibration unit for ZR402G
Gas piping
connection
-R
-T
- - - - - - - -
- - - - - - - -
Rc 1/4
1/4 NPT
Wiring
connection
-P
-G
-M
-T
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
Pipe connection (G1/2)
Pg 13.5
20 mm (M20 x 1.5)
1/2 NPT
—
-A - - - - - - - -
Always -A