Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<2. Specications>
2-13
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
Equipment Related Items: Measuring gas selection
Output Related Items: Analog output/output mode selection, output conditions when warming-
up/maintenance/calibrating (during blow back)/abnormal, 4 mA/20 mA
point oxygen concentration (vol% O
2
), time constant.
Alarm Related Items: Oxygen concentration high alarm/high-high alarm limit values (vol% O
2
),
oxygen concentration low alarm/low-low alarm limit values (vol% O
2
),
oxygen concentration alarm hysteresis (vol% O
2
), oxygen concentration
alarm detection, alarm delay (seconds)
Contact Related Items: Selection of contact input 1 and 2, selection of contact output 1 to 4
(abnormal, high-high alarm, high alarm, low alarm, low-low alarm,
maintenance, calibrating, range switching, warming-up, calibration gas
pressure decrease, temperature high alarm, blow back, ameout gas
detection, calibration coefcient alarm, stubilization timeout)
Converter Output: Two points mA analog output (4 to 20 mA DC (maximum load resistance
of 550 Ω)) and one mA digital output point (HART) (minimum load
resistance of 250 Ω).
Range: Any setting between 0 to 5 through 0 to 100 vol% O
2
in 1 vol% O
2
, or
partial range is available (Maximum range value/minimum range
value 1.3 or more).For the log output, the minimum range value is xed
at 0.1 vol% O
2
.
4 to 20 mA DC linear or log can be selected. Input/output isolation
provided.
Output damping: 0 to 255 seconds.Hold / non-hold selection, preset value setting
possible with hold.
Contact Output: Four points, contact capacity 30 V DC 3 A, 25 0V AC 3 A (resistive load)
Three of the output points can be selected to either normally energized
or normally de-energized status.
Delayed functions (0 to 255 seconds) and hysteresis function (0 to 9.9
vol% O
2
can be added to high/low alarms.
The following functions are programmable for contact outputs.
(1) Abnormal, (2) High-high alarm, (3) High alarm, (4) Low-low alarm,
(5) Low alarm, (6) Maintenance, (7) Calibration, (8) Range switching
answer-back, (9) Warm-up, (10) Calibration gas pressure decrease
(answer-back of contact input), (11) Temperature high alarm,
(12) Blow back start, (13) Flameout gas detection (answer-back of
contact input), (14) Calibration coefcient alarm, (15) Startup power
stabilization timeout alarm
Contact output 4 is set to normally operated, and xed error status.
Contact Input: Two points (voltage-free)
The following functions are programmable for contact inputs:
(1) Calibration gas pressure decrease alarm, (2) Range switching
(Switched range is xed), (3) External calibration start, (4) Process alarm
(if this signal is received, the heater power turns off), (5) Blow back start
Contact capacity: Off-state leakage current: 3 mA or less
Self-diagnosis: Abnormal cell, abnormal cell temperature (low/high), abnormal
calibration, defective A/D converter, defective digital circuit
Calibration:
Method; zero/span calibration
Calibration mode; automatic, semi-automatic and manual (All are operated interactively
with an LCD touchscreen). Either zero or span can be skipped.