Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<2. Specications>
2-12
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
2.4.2 Functions
Display Functions:
Value Display; Displays values of the measured oxygen concentration, etc
Graph Display; Displays trends of measured oxygen concentration
Data Display; Displays various useful data for maintenance, such as cell temperature,
reference junction temperature, maximum/minimum oxygen
concentration, or the like
Status Message; Indicates an alarm or error occurrence with ashing of the
corresponding icon. Indicates status such as warming-up, calibrating,or
the like by icons.
Alarm, Error Display; Displays alarms such as “Abnormal oxygen concentration” or
errors such as “Abnormal cell e.m.f.” when any such status occurs.
Calibration Functions:
Automatic calibration; Requires the Automatic Calibration Unit ZR40H. It calibrates
automatically at specied intervals.
Semi-auto Calibration; Requires the Automatic Calibration Unit. Input calibration direction
on the touchscreen or contact, then it calibrates automatically afterwards.
Manual Calibration; Calibration with opening/closing the valve of calibration gas in
operation interactively with an LCD touchscreen.
Blow back Function:
Output through the contact in the set period and time. Auto/Semi_Auto selectable.
Maintenance Functions:
Can operate updated data settings in daily operation and checking. Display data settings,
calibration data settings, blow back data settings, current output loop check, input/output
contact check.
Setup Functions:
Initial settings suit for the plant conditions when installing the converter.
Equipment settings, current output data settings, alarm data settings, contact data
settings, other settings.
Self-diagnosis:
This function diagnoses conditions of the converter or the detector and indicates when
any abnormal condition occurs.
Password Functions:
Enter your password to operate the analyzer excepting data display.
Individual passwords can be set for maintenance and setup.
Display and setting content:
Measuring related items: Oxygen concentration (vol% O
2
), output current value (mA), air ratio,
moisture quantity (in hot gases) (vol% H
2
O)
Display Items: Cell temperature (°C), thermocouple reference junction temperature
(°C), maximum/minimum/average oxygen concentration (vol% O
2
), cell
e.m.f. (mV), cell internal resistance (Ω), cell condition (in four grades),
heater on-time rate (%), calibration record (ten times), time (year/month/
day, hour/minute)
Calibration Setting Items: Span gas concentration (vol% O
2
), zero gas concentration (vol% O
2
),
calibration mode (auto, semi-auto, manual), calibration type and
method (zero-span calibration, zero calibration only, span calibration
only), stabilization time (min.sec), calibration time (min.sec), calibration
(day/hour), starting time (year/month/day, hour/minute)