Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<2. Specications>
2-2
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
(Sample gas pressure: within ±0.49 kPa)
±5% Maximum value of set range ;
0 to 50 vol% O
2
or more and up to 0 to 100 vol% O
2
range
(Sample gas pressure: within ±0.49 kPa)
Drift: (Excluding the rst two weeks in use)
(Excluding the case where the reference gas is by natural convection.)
Both zero and span ±2% Maximum value of set range/month
Response Time : Response of 90% within 5 seconds. (Measured after gas is introduced
from calibration gas inlet and analog output start changing.)
2.2 General use Separate type Detector and
Related Equipment
General use separate type detector ZR22G can be used in combination with the probe protector
ZO21R (see Section 2.2.2).
2.2.1 ZR22G General use Separate type Detector
Sample Gas Temperature:0 to 700 °C (Probe only)
It is necessary to mount the cell using Inconel cell-bolts when the
temperature is greater than 600 °C.
700 to 1400 °C (with High Temperature Probe Adapter)
For high temperature sample gas, apply 0.15 m long probe and High
Temperature Probe Adapter ZO21P.
Sample Gas Pressure: -5 to +250 kPa (When the pressure in the furnace exceeds 3 kPa,
it is recommended that you compensate the pressure. When the
pressure in the furnace exceeds 5 kPa, you must perform pressure
compensation.) For 0.15 m probe, 0.5 to 5 kPa. No pressure uctuation
in the furnace should be allowed.
Note: When the detector is used in conjunction with a check valve and a ZA8F Flow Setting Unit,
the maximum pressure of sample gas is 150 kPa. When with a check valve and a ZR40H
Automatic Calibration Unit, it is 200 kPa. If the pressure of your sample gas exceeds these
limits, consult with Yokogawa.
Probe Length: 0.15, 0.4, 0.7, 1.0, 1.5, 2.0, 2.5, 3.0, 3.6, 4.2, 4.8, 5.4 m
Probe Material: SUS 316 (JIS)
Ambient Temperature: -20 to +150 °C
Reference Gas System: Natural Convection, Instrument Air, Pressure Compensation
(other than for probe length 0.15 m)
Instrument Air System (excluding Natural Convection) :
Pressure; 200 kPa + the pressure inside the furnace (It is recommended
to use air which has been dehumidied by cooling to dew point -20 °C or
less, and dust or oil mist removed.)
Consumption; Approx. 1 Nl/min
Material in Contact with Gas: SUS 316 (JIS), Zirconia, SUS 304 (JIS) (ange), Hastelloy B,
(Inconel 600, 601)