Owner manual

ManualsBrandsYokogawa ManualsAir equipmentIntegral Oxygen Analyzer ZR202

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Table Of Contents

Introduction
CONTENTS
1. Overview
- 1.1 < EXAxt ZR > System Configuration
- 1.2 < EXAxt ZR > System Components
  - 1.2.1 System Components
  - 1.2.2 Detectors and Accessories
2. Specifications
- 2.1 General Specifications
  - 2.1.1 Standard Specifications
- 2.2 General use Separate type Detector and Related Equipment
  - 2.2.1 ZR22G General use Separate type Detector
  - 2.2.2 ZO21R Probe Protector
- 2.3 Separate type Detector for High Temperature and Related Equipment
  - 2.3.1 ZR22G (0.15m) Separate type Detector for High Temperature
  - 2.3.2 ZO21P High Temperature Probe Adapter
- 2.4 ZR402G Separate type Converter
  - 2.4.1 Standard Specification
  - 2.4.2 Functions
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
  - 2.5.1 ZA8F Flow Setting Unit
  - 2.5.2 ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
  - 3.3.1 Installation Location
  - 3.3.2 Mounting of the Converter
- 3.4 Installation of ZA8F Flow Setting Unit
  - 3.4.1 Installation Location
  - 3.4.2 Mounting of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
  - 3.5.1 Installation Location
  - 3.5.2 Mounting of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
  - 3.6.1 Installation Location
  - 3.6.2 Mounting
- 3.7 Insulation Resistance Test
4. Piping
- 4.1 Piping for System 1
- 4.2 Piping for System 2
- 4.3 Piping for System 3
  - 4.3.1 Blow Back Piping
- 4.4 Piping for the Detector with Pressure Compensation
5. Wiring
- 5.1 General
- 5.2 Wiring for Detector Output
- 5.3 Wiring for Power to Detector Heater
- 5.4 Wiring for Analog Output
  - 5.4.1 Cable Specifications
  - 5.4.2 Wiring Procedure
- 5.5 Power and Grounding Wiring
  - 5.5.1 Power Wiring
  - 5.5.2 Grounding Wiring
- 5.6 Contact Output Wiring
  - 5.6.1 Cable Specifications
  - 5.6.2 Wiring Procedure
- 5.7 Wiring for ZR40H Automatic Calibration Unit
  - 5.7.1 Cable Specifications
  - 5.7.2 Wiring Procedure
- 5.8 Contact Input Wiring
  - 5.8.1 Cable Specifications
  - 5.8.2 Wiring Procedure
6. Components
- 6.1 ZR22G Detector
  - 6.1.1 General-purpose Detector (except for ZR22G-015)
  - 6.1.2 High Temperature Detector (ZR22G-015)
- 6.2 ZR402G Converter
- 6.3 ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
  - 7.8.1 Minimum Current (4 mA) and Maximum Current (20 mA) Settings
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
  - 7.12.1 Calibration Setup
  - 7.12.2 Manual Calibration
8. Detailed Data Setting
- 8.1 Current Output Setting
- 8.2 Output Hold Setting
- 8.3 Oxygen Concentration Alarms Setting
- 8.4 Output Contact Setup
- 8.5 Input Contact Settings
- 8.6 Other Settings
9. Calibration
- 9.1 Calibration Briefs
- 9.2 Calibration Procedures
10. Other Functions
- 10.1 Display
- 10.2 Blow Back
  - 10.2.1 Blow back Setup
- 10.3 Parameter Initialization
- 10.4 Reset
- 10.5 Handling of the ZO21S Standard Gas Unit
- 10.6 Methods of Operating Valves in the ZA8F Flow Setting Unit
11. Inspection and Maintenance
- 11.1 Inspection and Maintenance of the Detector
- 11.2 Inspection and Maintenance of the Converter
- 11.3 Replacing Flowmeter in ZR40H Automatic Calibration Unit
12. Troubleshooting
- 12.1 Displays and Remedies When Errors Occur
  - 12.1.1 Error Types
  - 12.1.2 Remedies When an Error Occurs
- 12.2 Displays and Remedies When Alarms are Generated
  - 12.2.1 Alarm Types
  - 12.2.2 Remedies When Alarms are Generated
- 12.3 Countermeasures When Measured Value Shows Error
Customer Maintenance Parts List CMPL 11M12A01-02E
Customer Maintenance Parts List CMPL 11M12C01-01E
Customer Maintenance Parts List CMPL 11M12A01-11E
Customer Maintenance Parts List CMPL 11M03B01-10E
Customer Maintenance Parts List CMPL 11M03B01-05E
Customer Maintenance Parts List CMPL 11M03D01-01E
Revision Information

IM 11M12A01-02E

4.3.1 “ Blow Back Piping” Changed part numbers of air set

4.4.1 “ Piping Parts for a System using Detector with Pressure Conpensation” Changed part

numbers of air set in Table 4.3

5.3.3 Added WARNING

11.2.1 Added instruction in Note

12.1.1 Added description in Error-2 of Table 12.1, Type of Errors and Reasons for Occurrence

12.1.2.1 Changed reference information

12.1.2.2 Added descriptions

12.2.1 Added Alarm 13 in Table 12.2, Types of Alarms and Reasons for Occurrence

12.2.2.7 Added Section 12.2.2.7, “Alarm 13: Battery Low Alarm”

Sep. 2006/7th Edition

Revised section

2.7.6 “Air Set,” Part No. K9473XH or K9473XJ, Standard Specication:

Changed descriptions partly; “Air Set,”Part No. G7004XF or K9473XG,

Standard Specication:Changed descriptions partly;

2.7.8 “Cylinder Regulator Valve (Part No. G7013XF or G7014XF), Standard Specication”:

Changed descriptions partly and drawing.

8.2.3 “Output Hold Setting”: Changed value in Figures 8.2 and 8.3.

8.2.4 “Default Values”: Changed value and description in Table 8.3.

8.6.1 “Setting the Date-and-Time”: Added Item in Figure 8.15.

8.6.4 “Setting Purging”: Added Item.

8.6.5 “Setting Passwords”: Changed section number.

10.3 “Operational Data Initialization”: Changed value in Table 10.5.

Revised section

2.3.2 “ZO21P-H Adapter for High Temperature Probe”: Changed the thickness of the gasket in the

drawing.

2.4.1 “Standard Specication,” Safety and EMC conforming standards: The following CAUTION

description should be added.

“Standard Specication,” Construction: “ NEMA 4 “ should read “NEMA 4X/IP66.”

2.4.2 “• Model and Codes,”: Added Note and Sufx Codes.

8.2, “Output Hold Setting,” Table 8.1.2 : Added Note.

8.2.3, “Output Hold Setting” To set the output hold, follow these setps: The following Note

description should be added.

Revised and Corrected over all

Jan. 2012/8th Edition

Revised and Corrected over all

n If you want more information about Yokogawa products, you can visit

Yokogawa’s home page at the following web site.

Home page: http://www.yokogawa.com/an/

n Written by Environmental & Analytical Products PMK Group

IA Div., Product Business Center

Yokogawa Electric Corporation

n Published by Yokogawa Electric Corporation

2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN

n Printed by KOHOKU PUBLISHING & PRINTING INC.