Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

i
IM 11M12A01-02E
Revision Information
l Title : Model ZR22G, ZR402G Separate type Zirconia Oxygen Analyzer
l Manual No. : IM 11M12A01-02E
Oct. 2000/1st Edition
Newly published
Mar. 2001/2nd Edition
Revised section
1.1.3 “System 3” explanation changed
2.2 In “General use Separate type Detector”, some MS codes changed
2.4 Corrected errors in ZR402G External Dimensions gure, changed MS Code table
2.5.1 Changed reference gas pressure where check valves is used, style changed of ZA8F
2.5.2 Added detail about ZR40H Automatic Calibration Unit
2.7.3 Added items to gure of Auxiliary Ejector for High Temperature
3.2.2 Corrected Figure 3.6 Panel Cutout, Figure 3.13 Mounting Holes
3.5 Added to 3.5 Installation of ZR40H Automatic Calibration Unit
6.1 Added Filter to 6.1 ZR22G Detector
6.3 Added Names and Functions to 6.3 ZR40H Automatic Calibration Unit
7.2 Changed reference gas pressure where check valve is used
7.12.2.1 Changed reference gas pressure where check valve is used
10.1.1.6 Corrected Table 10.1
10.6.1 Changed reference gas pressure where check valve is used
11.1 Added Filter to 11.1 Inspection and Maintenance of the Detector Added Filter to
CMPL11M12A01-02E, and added ZR40H Automatic Calibration Unit to CMPL11M12A01-11E
Sept. 2001/3rd Edition
Revised section
1.2 Model ZR22A Heater Assembly added
2.5.1 ZA8F Flow Setting Unit error corrected
2.7.9 Model ZR22A Heater Assembly added
8.5.1 Table 8.7 Input Contact Functions changed
10.1.5 “French” added to Language Selection
11.1.3 Reference document added to Replacement of the Heater Unit
Heater Assembly added to CMPL 11M12A01-02E
CMPL11M03B01-05E revised to 6th Edtion, some part No. changed.
CMPL11M03B01-10E revised to 5th Edtion, some part deleted.
July 2003/4th Edition
Style of model ZR22G and ZR22A changed to S2
Notation of ange specication unied
Dust guard protector, Airset added
CMPL 11M12A01-02E Cell some parts no. changed, revised to 5th edition.
CMPL 11M03B01-05E some parts no. changed, revised to 6th edition.
Dec. 2003/5th Edition
Changes of related by ROM and Main Board Assembly changed.
Apr. 2005/6th Edition
Revised section
Introduction Added description in DANGER, Added description regarding modication
1.2.1 “ System Components” Changed part numbers of air set in table
2.2.1 Changed terminal box paint colors
2.4.1 Changed safety and EMC conforming standards and paint colors
2.5.2 Changed Finish color
2.6 Added description Non CE Mark
2.7.6 “ Air Set” Changed part numbers and drawing of air set
4.2.1 “ Piping Parts for System 2” Change part numbers of air set in Table 4.2