Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<9. Calibration>
9-2
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
Figure 9.1 Oxygen concentration in a Sample Gas vs Cell Voltage (21 vol%O
2
Equivalent)
The measurement principles of a zirconia oxygen analyzer have been described above.
However, the relationship between oxygen concentration and the electromotive force of a cell is
only theoretical. Usually, in practice, a sensor shows a slight deviation from the theoretical value.
This is the reason why calibration is necessary. To meet this requirement, an analyzer calibration
is conducted so that a calibration curve is obtained, which corrects the deviation from the
theoretical cell electromotive force.
9.1.2 Calibration Gas
A gas with a known oxygen concentration is used for calibration. Normal calibration is performed
using two different gases: a zero gas of low oxygen concentration and a span gas of high oxygen
concentration. In some cases, only one of the gases needs to be used for calibration. However,
even if only one of the gases is normally used, calibration using both gases should be done at
least once.
The zero gas normally used has an oxygen concentration of 0.95 to 1.0 vol%O
2
with a balance of
nitrogen gas (N
2
). The span gas widely used is clean air (at a dew-point temperature below -20
°C and free of oily mist or dust, as in instrument air).
For best accuracy, as the span gas use oxygen whose concentration is near the top of the
measurement range, in a nitrogen mixture.
0.1
0.5 1 5 10 21.0
50 100
120
100
80
60
40
20
0
-20
-40
0.51 vol% O2,81.92mV(Zero origin of calibration)
21.0 vol% O2, 0mV
(Span origin of calibration)
Oxygen concentration (vol % O
2)
Cell
voltage
(mV)
F9.1E.EPS