Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<9. Calibration>
9-1
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
9. Calibration
9.1 Calibration Briefs
9.1.1 Principle of Measurement
This section sets forth the principles of measurement with a zirconia oxygen analyzer before
detailing calibration.
A solid electrolyte such as zirconia allows the conductivity of oxygen ions at high temperatures.
Therefore, when a zirconia-plated element with platinum electrodes on both sides is heated up
in contact with gases having different oxygen partial pressures on each side, the element shows
the action of the concentration cell. In other words, the electrode in contact with a gas with a
higher oxygen partial pressure acts as a negative electrode. As the gas comes in contact with the
zirconia element in this negative electrode, oxygen molecules in the gas acquire electrons and
become ions. Moving in the zirconia element, they eventually arrive at the positive electrode on
the opposite side.
There, the electrons are released and the ions return to the oxygen molecules. This reaction is
indicated as follows:
Negative electrode: O
2
+ 4e 2 O
2-
Positive electrode: 2 O
2-
O
2
+ 4 e
The electromotive force E (mV) between the two electrodes, generated by the reaction, is
governed by Nernst’s equation as follows:
E = -RT/nF ln Px/Pa
........................................
Equation (1)
where, R: Gas constant
T: Absolute temperature
n: 4
F: Faraday’s constant
Px: Oxygen concentration in a gas in contact with the positive zirconia
electrode (%)
Pa: Oxygen concentration in a gas in contact with the negative zirconia
electrode (%)
Assuming the zirconia element is heated up to 750 °C, then we obtain equation (2) below.
With this analyzer, the sensor (zirconia element) is heated up to 750 °C, so Equation (2) is valid.
At that point, the relationship as in Figure 9.1 is effected between the oxygen concentration of the
sample gas in contact with the positive electrode and the electromotive force of the sensor (cell),
where a comparison gas of air is used on the negative electrode side.
E =
log
Px
Pa
.................................
Equation
(2)
−50.74