User’s Manual TDLS200 Tunable Diode Laser Spectroscopy Analyzer Start-up Manual IM11Y01B01-11E-A Yokogawa Corporation of America Yokogawa Corporation of America 2 Dart Road, Newnan, Georgia U.S.A.
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i Introduction Thank you for purchase the TDLS200 Tunable Diode Laser Analyzer. Please read the following respective documents before installing and using the TDLS200. Notes on Handling User’s Manuals • • • • This manual should be passed on to the end user. The contents of this manual are subject to change without prior notice. The contents of this manual shall not be reproduced or copied, in part or in whole, without permission.
ii Safety Precautions Safety, Protection, and Modification of the Product • In order to protect the system controlled by the product and the product itself and ensure safe operation, observe the safety precautions described in this user’s manual. We assume no liability for safety if users fail to observe these instructions when operating the product. • If this instrument is used in a manner not specified in this user’s manual, the protection provided by this instrument may be impaired.
iii TDLS200 CAUTION SAFETY should be considered first and foremost importance when working on the equipment described in this manual. All persons using this manual in conjunction with the equipment must evaluate all aspects of the task for potential risks, hazards and dangerous situations that may exist or potentially exist. Please take appropriate action to prevent ALL POTENTIAL ACCIDENTS.
iv DANGER Dont install “general purpose type” instruments in the hazardous area. CAUTION The intrument is packed carefully with shock absorbing materials, nevertheless, the instrument may be damaged or broken if subjected to strong shock, such as if the instrument is dropped. Handle with care.
TOC-1 Model TDLS200 Tunable Diode Laser Spectroscopy Analyzer Start-up Manual IM 11Y01B01-11E-A 5th Edition CONTENTS Introduction .......................................................................................................................................................... i Safety Precutions ............................................................................................................................................... ii 1 Instrument Check .......................................
<1 INSTRUMENT CHECK> 1-1 1 INSTRUMENT CHECK Upon delivery, unpack the instrument carefully and inspect it to ensure that it was not damaged during shipment. If damage is found, retain the original packing materials (including the outer box) and then immediately notify the carrier and the relevant Yokogawa sales office. Make sure the model number on the nameplate of the instrument agrees with your order. The nameplate will also contain the serial number and any relevant certification marks.
<1 INSTRUMENT CHECK> 1-2 For YR-200 (Remote Interface Unit, RIU) Zone 2 (CAT 3) ATEX use the following labels will be attached as appropriate: CAUTION - For Cleaning of the labels and LCD window, please use wet cloth to avoid electrostatic condition.
<1 INSTRUMENT CHECK> 1-3 Materials of Construction The analyzer incorporates a variety of materials in its construction and they should therefore be used in an appropriate manner. Any chemicals (liquid or gas) that may have a detrimental effect on the product’s structural integrity should not be allowed come in contact. The electronic enclosures are constructed from Aluminum Alloy AL Si 12 (ASTM A413) and have a protective epoxy powder coated surface finish.
<2 QUICK START> 2-1 2 QUCIK START Step Title Description 1.0 Preparation Carefully un-pack and check equipment for any obvious damage. This includes flanges, Cables, Power Supplies, manuals and any other supplied options. NOTES: There are 14 ferrules in the accessory bag for tubing-piping. The number of ferrule that are required for actual tubing-piping are different by application. Please see tubing-piping figure specific to project for exact detail. 1.
<2 QUICK START> 2-2 Leak-check all connections and ensure pressure ratings are not exceeded! 4.4 5.0 Power-Up Apply power to the analyzer and using a multi-meter, check for 24VDC power at TB1 on the launch unit back plane. 5.1 Use the internal On-Off switch to power-up the analyzer. 5.2 Observe the various LED clusters on the backplane and FPGA boards. All blue LEDs located on the lower right side of the back-plane should be on. 5.3 Observe the Green power indicator on the SBC. 5.
<2 QUICK START> 2-3 9.0 Configure ADVANCED 9.1 Using the correct password (Default 1234), enter in to the Advanced Menu, then the Configure. Select the desired measurement units (English or Metric selected on an individual parameter basis). 9.2 Optical Path Enter in the correct optical path length. 9.3 Gas Pressure Select Fixed or Active. If Fixed, enter in the correct process gas pressure. If Active, enter in the 4-20mA input signal range proportional to the pressure range.
<3 INSTALLATION AND WIRING> 3-1 3 INSTALLATION AND WIRING Detailed Installation, Wiring, Utility Drawings are included on a Project Basis. Please contact Yokogawa for any project specific documentation to ensure correct installation. Drawings provided herein are considered for standard installation use only 3.
<3 INSTALLATION AND WIRING> 3-2 3.2 Position of Process Flanges for Launch and Detect Units: Process flanges should be located on the process such that the Launch and Detect Units can be installed, accessed and removed in a safe and convenient manner.
<3 INSTALLATION AND WIRING> 3-3 Figure 3 - Launch or Detect Unit Installation Dimensions The standard flange sizes are either 2” or 3” 150# R.F. ANSI as well as DN50 and DN80. Please check the exact flange size specified and provided for the particular installation. Other flange sizes and a variety of materials (to suit the process) are available so please check these details prior to installing the flanges on the process.
<3 INSTALLATION AND WIRING> 3-4 3.3 Process Flange Welding Alignment and Line-Up The Launch and Detect units are provided with alignment mechanisms that allow for some manual adjustment of the laser beam direction in both planes. It is however recommended that the following angular tolerances be adhered to as closely as possible.
<3 INSTALLATION AND WIRING> 3-5 3.4 Process Flange Clear Aperture The Launch and Detect unit flanges (and insertion tubes if used) should be installed in such a way that a minimum clear through aperture (opening) diameter of 1 ½” (38 mm) when the distance between the 2” 150# flange faces does not exceed 6ft (~2 m). Note: Larger clear through apertures may be required when operating over longer distances – CONSULT FACTORY for further details.
<3 INSTALLATION AND WIRING> 3-6 3.5.1 Process Window Purge Gas Connection In order to keep the process windows clean (prevent fouling by process gas) it is necessary to purge the windows with a clean dry gas of sufficiently low dew point. When measuring Oxygen, Nitrogen should be used for purging the windows. The purge gas or nitrogen should be clean (<0.5 μ particulate), dry (-40˚C dew point), oil free. The process flanges are provided with two diagonally opposed inlet ports (typically ¼” OD tube).
<3 INSTALLATION AND WIRING> 3-7 3.7 Typical Purge Gas Configuration, In-Situ Please refer to project specific details, the following is a typical standard in-situ configuration: Figure 8 3.
<3 INSTALLATION AND WIRING> 3-8 Typical Purge Large Aperture Optics (LAO) combustion O2, CO/CH4 Figure 10 3.
<3 INSTALLATION AND WIRING> 3-9 Figure 12 -Off-Line Calibration Overview Figure 13 - Launch and Detect unit Dimensions IM 11Y01B02-11E-A 5th Edition :June 5, 2012-00
<3 INSTALLATION AND WIRING> 3-10 Figure 14 - Remote Interface Unit Figure 15 - Universal remote Display (URD) IM 11Y01B02-11E-A 5th Edition :June 5, 2012-00
<3 INSTALLATION AND WIRING> 3-11 Figure 16 - Universal Power Supply (UPS) Figure 17 - Alignment Bellows * Other flange sizes available to meet application needs IM 11Y01B02-11E-A 5th Edition :June 5, 2012-00
<3 INSTALLATION AND WIRING> 3-12 Figure 18 - Large Apenture * Other flange sizes available to meet application needs Figure 19 - Isolation Flanges, model IF200 IM 11Y01B02-11E-A 5th Edition :June 5, 2012-00
<3 INSTALLATION AND WIRING> 3-13 Figure 20 - Insertion Tube Detail Figure 21 - Off-Line Calibration Gas and Purge Detail IM 11Y01B02-11E-A 5th Edition :June 5, 2012-00
<3 INSTALLATION AND WIRING> 3-14 Figure 22 - Utility Panel Tubing Detail Standard Single, Auto - validation Figure 23 - Utility Panel Tubing Detail Standard Dual Auto - validation IM 11Y01B02-11E-A 5th Edition :June 5, 2012-00
<3 INSTALLATION AND WIRING> 3-15 3.10 Wiring 3.10.
<3 INSTALLATION AND WIRING> 3-16 3.10.2 Launch and Detect Unit Wiring – Standard for CE/ATEX SPECIAL NOTE: Noise sources magnetically coupled to the 4-pair launch to detect cable can cause errors to the measurement if the frequency and applied total voltage meet or exceed the following; Frequency range of 0.1 to 7.5 MHz and Total induced voltage of 3Vrms. A combination of these parameters will cause measurement error outside of the analyzer performance specification.
<3 INSTALLATION AND WIRING> 3-17 Launch and Detect Unit Wiring – Standard GP/Div2 (non CE/ATEX) Launch Unit (to Detect) Terminations at TB-7 Detect Unit (to Launch) Terminations at TB-13 IM 11Y01B02-11E-A 5th Edition :June 5, 2012-00
<3 INSTALLATION AND WIRING> 3-18 3.10.
<3 INSTALLATION AND WIRING> 3-19 3.11 Hazardous Area Systems The TDLS200 Analyzer requires a continuous nitrogen or I/A gas purge to prevent ambient oxygen ingress to the optical path, when oxygen is the measured gas. The flow rate can be minimized as long as it prevents any ambient oxygen ingress to the measurement optical path. Other purge gases may be used as long as they do not contain any of the measured gas and are clean, dry, etc. If using a purge gas that also contains the measured gas (e.g.
<3 INSTALLATION AND WIRING> 3-20 3.11.1 Purging Analyzer for Hazardous Areas (with On-Line Validation) • • NEC/CSA Class 1, Division 2, Groups A-D ATEX Zone 2 CAT 3 Dual regulators must be used on the inlet! The block diagram below shows the sections of the analyzer that require nitrogen purging. A Z-Type purge control system is fitted the Launch Unit and it includes a local indicator (Bright Green, rugged light) and pressure switch alarm contacts (open on loss of purge pressure).
<3 INSTALLATION AND WIRING> 3-21 3.11.3 Purging Analyzer and Universal Power Supply and/or URD for Hazardous Areas (with On-Line Validation) • • NEC/CSA Class 1, Division 2, Groups A-D ATEX Zone 2 CAT 3 – Dual regulators must be used on the inlet! The block diagram below shows the sections of the analyzer that require nitrogen purging when using in conjunction with either or the Universal Power Supply and Universal Remote Display.
<3 INSTALLATION AND WIRING> 3-22 3.12 Cyclops Division 2/Zone 2 Purge Indictor, with switch Type Z purging reduces the classification within a protected electronics enclosures from Division 2 or Zone 2 to nonhazardous. Failure to maintain pressure within the protected enclosure shall be detected by an alarm or indicator at the electronics enclosure.
<3 INSTALLATION AND WIRING> 3-23 Normal Operating Conditions Certified for installation and use in ATEX and IECEx for Type Z – Purge, II 3 G Ex nA nL [pz] IIC T6 For Zone 2 gas hazardous areas Power Manual Dilution Cycle Time To Typically, dilution cycle time is to ensure that at least five (5) Energizing Electrical Equipment times the volume of free space in the enclosure of protective gas supply is exchanged before power is applied to the electrical equipment.
i Manual Title: Model TDLS200 Tunable Diode Laser Spectroscopy Analyzer Start-up Manual Manual Number: IM 11Y01B01-11E-A Edition 1st 2nd 3rd 4th 5th Date April 2008 April 2009 April 2010 Remark (s) Newly Published Revisions: Formatting was corrected. Revisions: February 2012 Updated to include latest manual information. Revisions: June 2012 Quick start section 1 was modified. Revisions: 1. Formatting was corrected. 2. Introduction and Safety Precautions pages i-iv were added. 3.
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TDLS200 TruePeak Series Electronic User’s Manaul IM 11Y01B01-21E-A CD-R [Contents] This CD-ROM contains information in PDF format that is necessary for sale and effective operation of the product. www.yokogawa.com/us WARNING: This CD-ROM contains software, and is for use in a computer only. Do not play this on an audio CD player, as the high volume may damage your hearing or audio speakers. copyright © 2012, Yokogawa Corporatoin of America. All Rights Reserved.
Yokogawa Corporation of America North America 2 Dart Road, Newnan, GA 30265-1094, USA Phone: 800-258-2552 Fax: 770-254-0928 12530 West Airport Blvd., Sugar Land, TX 77478 Phone: 281-340-3800 Fax: 281-340-3838 Yokogawa has an extensive sales and distribution network. Please refer to the website (www. yokogawa.com/us) to contact your nearest representative. Mexico Melchor Ocampo 193, Torre C, Oficina 3”B” Veronica Anzures D.F., C.P. 11300 Phone: (55) 5260-0019, (55) 5260-0042 Yokogawa Canada, Inc.
