Owner manual

IM 11Y01B02-11E-A 3rd Edition :August 14, 2012-00
2-1<2 QUICK START>
2 QUICK START
Step Title Description
1.0
Preparation
Carefully un-pack and check equipment for any obvious damage.
1.1 Ensure the appropriate utilities are available and ready for connection. These may include electrical
power, nitrogen purge gas, instrument air, validation gas, etc. Make sure the sample handling and
conditioningsystemmeetsthesampleinletandoutletrequirementsforTDLS220
1.2 Ensureyoucomplywithanylocaland/orsitespecicsafetyrequirements.
1.3
ReadtheappropriatesectionsoftheInstructionManualBEFOREstartinganyinstallationwork–Contact
Yokogawa Laser Analysis Division or Local Agent if any doubts!
2.0
Installation
Ensurethereissufcientphysicalspacetomounttheanalyzerandallowsuitablespaceforanyfuture
maintenanceaccess.Mounttheanalyzer/paneltoasecureverticalsurfaceusingappropriatestyle
shake-prooffasteners.Avoidareaspronetovibrationtoensurelongtermreliability–theanalytical
measurement itself is not affected by vibration.
3.0
Wiring
Ensure that all wiring will meet local codes and site requirements
3.1 ConnectprotectivegroundwiretotheprotectivegroundterminalofTDLS220.Useminimum14AWG
wire or equivalent.
3.2 Connect the appropriate single phase AC electrical power supply.
•110/24050/60Hztothepower/heatercontrollinelterusingsuppliedcablecrimpterminalplugs
•Asuitablemainsdisconnectdevicemustbesupplied.Refertothe“Installation”sectionofthis
manual for details.
3.3 Check termination details before proceeding to prevent damage to electronics.
ConnectanyanalogI/OsignalstotheoptionalanalogI/OBoard.OutputslandonTB8andanypressure
inputs land on TB9.
HeatedowcellshavethegastemperaturesignalalreadyterminatedatTB9.
A table of wiring terminations is included in this Instruction Manual
3.4 ConnectanyotherequipmentsuchasEthernet,solenoidvalves,digitalI/O,etc.Note.Solenoidsrequire
directionaldiodeorferritecoiloneldwiresatterminalblocktopreventnoisespikes.
3.5 Check terminations and ensure all cable shields are landed per supplied wiring details.
4.0
Utilities and Sample
NOTE! – All purge, Validation Gas and other gas utility lines should be thoroughly cleaned, dried and purged prior to
connecting to the analyzer – Failure to do so can result in serious damage to the TDLS220 or contamination to the
internal optical elements resulting in poor performance
Connect the appropriate analyzer purge gas (nitrogen for oxygen analyzers) and make site connections
perthesuppliedpurgegassequencedetails(includinganyHazardousareapurgesystem).Startthe
purgegasowaccordingly.
SomeOxygenanalyzersmaybecapableofoperatingwithInstrumentAirpurgealoneorinconjunction
with Nitrogen purge of the measurement enclosure.
4.1 Connectprocessgassampletotheinletportandtheprocesssamplereturn/venttotheowcelloutlet
port.
Ensureallinletlinesarecleananddrybeforeconnectingtopreventcontaminationoftheowcelland
owcellwindow/mirror.
4.2
Leak-check all connections and ensure pressure ratings are not exceeded!
5.0
Power-Up
Make sure the power module door is closed. Do not open this door when the analyzer is powered. Apply
the AC power to the analyzer.
5.1 OpentheControlmoduledoor.InsidethismoduleusetheinternalOn-Offswitchtopower-upthe
analyzer (located lower right hand side).
5.2 ObservethevariousLEDclustersonthebackplaneandFPGAboards.
AllblueLEDslocatedlowerrightsideontheback-planeshouldbeon.
5.3 ObservetheGreenpowerindicatorontheSBC.
5.4 ObservetheLEDsontheoptionalanalogI/Oboard.