300 SERIES BULK SEED HANDLING EQUIPMENT PARTS & SET-UP MANUAL 2565-463_REV_C 09/2012 YETTER MANUFACTURING CO. FOUNDED 1930 Colchester, IL 62326-0358 Toll free: 800/447-5777 309/776-3222 (Fax) Website: www.yetterco.com E-mail: info@yetterco.
FOREWORD You’ve just joined an exclusive but rapidly growing club. For our part, we want to welcome you to the group and thank you for buying a Yetter product. We hope your new Yetter products will help you achieve both goals-increase your productivity and increase your efficiency so that you may generate more profit. This operator’s manual has been designed into four major sections: Foreword, Safety Precautions, Installation Instructions and Parts Breakdown.
SAFETY PRECAUTIONS You can make your farm a safer place to live and work if you observe the safety precautions given. Study these precautions carefully and insist those working with you and for you follow the precautions. Finally, remember this an accident is usually caused by someone’s carelessness, neglect or oversight. A brief description of signal words that may be used in this manual: CAUTION: Used as a general reminder of good safety practices or to direct attention to unsafe practices.
TABLE OF CONTENTS PAGE FORWARD/WARRANTY……………………………………………………….2 SAFETY INFORMATION……….………………………………………..……..3 TABLE OF CONTENTS……..….………………………………………..……..4 GENERAL INFORMATION/BOLT TORQUE…………………………....…...5 ASSEMBLY INSTRUCTIONS 1300-183 – POWER UNIT…………………………………………………...6 1300-132 – FRAME – SEED TRAIN……………………………………..7-8 1300-133 – TROLLEY/AIRLOCK/SEED CHUTE.………………….....9-15 1300-131 - FRAME CONVECTION KIT – SEED TRAIN..…………..16-18 1300-156 - SEED HOSE/POWER CABLE…..………………………..
GENERAL INFORMATION BOLT TORQUE READ THESE INSTRUCTIONS FIRST: 1. Improperly tightened bolts will result in damage, breakage, expense, and down time. 2. Always replace bolts with the specified grade and type. 3. Torque properly before first use of the machine and every 2-4 hours of use until you are sure bolts are staying tight. 4. The chart below is a guide for proper torque. Use it unless a specified torque is called out elsewhere in the manual. 5.
GENERAL INFORMATION POWER UNIT SET UP NOTE: Gasoline, oil and a 12-Volt battery (Group 58 or 26-70) will be required before the unit can be operated. DO NOT START ENGINE OR USE BLOWER BEFORE FILLING WITH PROPER LUBRICANTS. ENGINE HAS AN OIL LEVEL SENSOR; OIL LEVEL MUST BE FULL ON DIPSTICK.
ASSEMBLY INSTRUCTIONS 1300-132 SEED TRAIN FRAME ASSEMBLY Step 1. Attach the 4) 1300-249 stands and 2) 1300-478 hose hooks to the 1300-225 frame. Fasten two stands to the frame using ½” x 1 ½” bolts and lock nuts. Fasten the other two stands and hose hooks using the ½” x 2” bolts and lock nuts. Do no fully tighten the bolts. Step 2. Attach the 2) 1300-229 leg brace to the 1300-249 stand bracket using 8) ½” x 2” x 3” u-bolts and ½” lock nuts. Step 3.
ASSEMBLY INSTRUCTIONS SEED TRAIN FRAME (CONT.) Step 4. Remove the roller tracks from shipping position and attach the 1300-459 right hand roller track and 1300-460 left hand roller track to the frame in the second hole from the top using 4) ½” x 1 ½” carriage bolts, 2) ½” x 3” bolts 2) 1300-493 2” bushings and ½” lock nuts. Step 5. Attach the 6) clamp angles (1300-463) to the 6) latch brackets (1300-230) in the fourth hole from the top using 2) 3/8” x 1” bolts and lock nuts. Step 6.
ASSEMBLY INSTRUCTIONS SEED TRAIN TROLLEY 1300-133 Step 1. Elevate the power unit and attach the 2) 1300-573 motor mount strap to the power unit using 2) 3/8” x 3” bolts, 2) 3/8” x 1 ¼” bolts and 3/8” lock nuts. Step 2. Attach the 2) 1300-236 motor trolley brackets to the motor mounts using 4) 3/8” x 1 ¼” bolts, lock washers and hex nuts.
ASSEMBLY INSTRUCTIONS SEED TRAIN TROLLEY 1300-133 (CONT.) Step 3. Attach the 1300-235 trolley roller frame to the motor trolley bracket using 4) 5/8” x 3” carriage bolts, bearing, ¾” spacers, 2) 5/8” flat washers, 2) 1300-487 trolley guides and lock nuts. NOTE: DO NOT OVER-TIGHTEN THE 5/8” LOCK NUT, THE BEARING MUST TURN FREELY. Step 4.
ASSEMBLY INSTRUCTIONS SEED TRAIN TROLLEY 1300-133 (CONT.) Step 5. Attach the Airlock/Motor assembly to the seed chute assembly using 8) 5/16” x 1 ½” bolts, 5/16” flat washers and 5/16” lock nuts. Step 6. Attach the Seed Chute/Airlock/Motor assembly to the 1300-235 trolley roller frame using 4) 1/2” x 1” bolts and ½” lock nuts.
ASSEMBLY INSTRUCTIONS SEED TRAIN TROLLEY 1300-133 (CONT.) Step 7. Attach the 1300-155 17” steel flex hose assembly to the airlock at the 2 ¼” steel pipe and secure it with the 2 ¼” muffler clamp. Do Not Over Tighten the clamp, to avoid damaging the steel flex hose. Step 8. Assemble the 2” rubber hose, 2” hose barb quick coupler and a hose clamp. HINT: to aid in the assembly, it is recommended that the hose barb end of the quick coupler can be lubricated with a non-oil based product. Example: dish soap.
ASSEMBLY INSTRUCTIONS SEED TRAIN TROLLEY 1300-133 (CONT.) Step 9. Connect the 2” rubber hose quick coupler to the blower on the power unit. Next, use a 2515-552 plastic cable tie to support the 2” rubber hose so that it does not drag or bind when the trolley is rolled on the track. Step 10. Next, set the power unit/trolley frame/airlock assembly onto the roller tracks and secure in place with 2965-305 pins and hairpin cotter. Step 11. Attach the 2) angle trolley stops to the R.H. and L.H.
ASSEMBLY INSTRUCTIONS SEED TRAIN TROLLEY 1300-133 (CONT.) Step 12. Attach the 35’ steel flex hose assembly to the airlock using the 2 ½” aluminum cam lock coupler. Secure the cam latches with the hairpin clips. Step 13. Loosely coil the 1300-163 cyclone cable assembly around the 35’ steel flex hose and secure with ¾” black electrical tape at 12” increments.
ASSEMBLY INSTRUCTIONS SEED TRAIN TROLLEY 1300-133 (CONT.) Step 14. Thread the 2515-712 L.H. threaded hose cuff onto the 1300-553 vinyl hose. Insert the hose cuff into the top of the cyclone. Secure the vinyl hose to the steel flex hose using the 3) 2515-405 cable ties. Step 15. Connect the 1300-163-cyclone cable to the 1300-558 5’ control cable extension and connect the 5’ cable extension to the switch input plug of the silver module box on the power unit.
ASSEMBLY INSTRUCTIONS SEED TRAIN FRAME CONNECTION KIT 1300-131 When two or more frame assemblies are used together, the 1300-131-connection assembly must be used. Step 1. Set the frames front to back of each other and aligned. Step 2. Remove the ½” x 2” x 3” u-bolts from the back leg stands of the forward frame and front leg stands of the rear frame. Save the locknuts, they will be used in a later assembly.
ASSEMBLY INSTRUCTIONS SEED TRAIN FRAME CONNECTION KIT 1300-131 (CONT.) Step 3. Attach the 2) short leg braces 1300-224 to the leg stands and the long leg braces using 8) ½” x 3 ½” bolts and re-using the ½” locknuts used previously with the u-bolts. DO NOT TIGHTEN BOLTS. Step 4. Using the 4) ½” x 8” bolts, through the top two holes in the angle track bracket, 4) 6-19/64” bushings and ½” lock nuts, connect the frame assemblies. DO NOT TIGHTEN BOLTS.
ASSEMBLY INSTRUCTIONS SEED TRAIN FRAME CONNECTION KIT 1300-131 (CONT.) Step 5. Attach the 2) 1300-440 connecting plates to the frame assemblies using 4) ½” x 4” bolts and ½” lock nuts. Step 6. Install/Move the roller track stops to the second frame assembly. (See Step 11, Page 13 for assembly instructions). Step 7. Tighten all hardware.
ASSEMBLY INSTRUCTIONS 19
OPERATING INSTRUCTIONS 1. Before running, fill engine and blower with recommended oil and gasoline. To prolong engine and blower life, always allow the engine to run at fast idle for at least (1) minute before running at full throttle. In operation the engine must run at full throttle for satisfactory performance of the seed system. 2. The switch mounted on the cyclone controls the rotation of the airlock, powered by the 12 volt motor. Correct airlock rotation is toward the brush.
MAINTENANCE WARNING: Never clean, lubricate or adjust a machine that is in motion. Failure to heed may result in serious personal injury or death. 1. Inspect daily and clean safety decals. Replace if torn or no longer functional. 2. Inspect daily the air cleaner element and clean or replace as required. 3. Inspect daily and retighten, as required, all bolts on the power unit and assemblies. 4. Inspect daily and repair, as required, all air hoses and fittings. 5.
1300-183 POWER UNIT ASSEMBLY (12/06 – 12/2011) PARTS IDENTIFICATION
PARTS IDENTIFICATION
PARTS IDENTIFICATION
PARTS IDENTIFICATION
PARTS IDENTIFICATION 30
PARTS IDENTIFICATION 1300-133 SEED TRAIN TROLLEY ASSEMBLY Key Qty. Part No. 1 1 1300-183 2 2 2502-246 3 4 2520-251 4 2 1300-573 5 6 2502-244 6 4 2525-251 7 4 2520-255 8 2 1300-236 9 6 2550-016 10 4 2967-302 11 8 2520-357 12 1 1300-235 13 12 2526-453 14 4 1300-487 15 6 2520-459 Description POWER UNIT ASSEMBLY 3/8-16 X 3 HHCS GR 5 ZYD 3/8-16 HEX NUT ZYD MOTOR MOUNT STRAP 3/8-16 X 1-1/4 HHCS GR 5 ZYD 3/8 MED LOCK WASHER ZYD 3/8-16 LOCK HEX NUT ZYD MOTOR TROLLEY W.A. R.H.
PARTS IDENTIFICATION 1300-131 SEED TRAIN CONNECTION ASSEMBLY Key 1 2 3 4 5 6 7 8 32 Qty. 16 2 2 4 4 4 4 24 Part No. 2502-316 1300-224 1300-440 2502-364 2526-351 1300-451 2502-369 2520-357 Description 1/2-13 x 3-1/2 HHCS Gr. 5 ZP Leg Brace W.A., Short Connecting Plate 1/2-13 x 4 HHCS Gr. 5 ZP 1/2 Standard Flatwasher ZP 6-19/64” Bushing 1/2-13 x 8 HHCS Gr.
PARTS IDENTIFICATION 33
PARTS IDENTIFICATION 34
PARTS IDENTIFICATION 35
PARTS IDENTIFICATION 36
PARTS IDENTIFICATION 37
PARTS IDENTIFICATION 38
PARTS IDENTIFICATION 39
PARTS IDENTIFICATION 40
PARTS IDENTIFICATION 1300-161 CONNECTION ASSEMBLY Key Qty. Part No. 1 16 2505-337 2 16 2520-357 3 2 1300-569 4 4 1300-570 5 4 2570-588 6 8 2525-451 7 8 2520-452 8 2 1300-568 Description 1/2-13 x 1-1/4 Car. Bolt Gr. 5 ZP 1/2-13 Lock Hex Nut ZP Lower Connection Angle Lower Connection Plate 5/8 x 4 x 5-1/2 U-Bolt ZYD 5/8 Med.
PARTS IDENTIFICATION 42
PARTS IDENTIFICATION 43
PARTS IDENTIFICATION 44
PARTS IDENTIFICATION 45
PARTS IDENTIFICATION 1300-130 LIGHT KIT Key Qty. Part No. Description 1 4 2502-300 1/2-13 x 1-1/4 HHCS Gr. 2 ZP 2 2 2565-460 Reflector, Fl Orange, 2 x 9 3 2 2502-200 5/16-18 x 3/4 HHCS Gr. 2 ZP 4 4 2520-152 1/4-20 Lock Hex Nut ZP 5 1 1300-443 SMV Bracket 6 1 2570-472 SMV Emblem Alum Backed 7 4 2502-105 1/4-20 x 3/4 HHCS Gr. 5 ZP 8 2 1300-437 Red Light Bracket 9 2 1300-447 Lamp, Red 10 4 2502-195 M8 x 12MM HHCS Gr. 5 ZP 11 4 1300-436 Amber Light Bracket 12 4 2520-206 5/16-18 Flange Lock Nut 46 Key Qty.
PARTS IDENTIFICATION 1300-147 CATWALK ASSEMBLY Key Qty. Part No. 1 2 2502-102 2 10 2502-244 3 2 7100-208 4 2 7100-230 5 2 7100-337 6 2 2565-808 7 1 7100-340 8 1 7100-358 9 8 2526-251 10 2 2520-152 11 18 2520-255 12 8 2502-245 Description 1/4-20 x 2 HHCS Gr. 5 ZP 3/8-16 x 1-1/4 HHCS Gr. 5 ZP Handrail W.A. Ladder W.A. Angle, Ladder Amber Reflector, 1.97 x 6.3” Cross Tube, Rail Footboard 3/8 Std. Flatwasher ZP 1/4-20 Lock Hex Nut ZP 3/8-16 Lock Hex Nut Zp 3/8-16 x 1-3/4 HHCS Gr.
PARTS IDENTIFICATION OPTIONAL EQUIPMENT 1300-157 SEED BOX CLEAN OUT SYSTEM Key 1 2 3 4 5 6 7 8 Qty. Part No. Description 1 1300-399 Rubber Hose, 2” ID x 15 Ft. 3 2570-717 Hose Clamp, #36, Type F 1 1300-544 Seed Vacuum Canister 1 2532-803 2” Fem Cplr x 2” Hose Barb 1 1300-545 Rubber Hose, 1-1/2” ID x 15 Ft. 1 2532-807 2” Fem Adpt x 2” Fem NPT 1 2532-802 2” Male Adpt x 2” Male NPT 1 2532-800 2” NPT 90 deg. Street Elbow Hood Inlet Assy.
PARTS IDENTIFICATION 1300-160 CATWALK BRACE KIT Key Qty. Part No. 1 2 2502-294 2 2 2520-357 3 2 2520-452 4 2 2525-451 5 2 1300-559 6 2 2502-380 Description 1/2-13 x 1-1/2 HHCS Gr. 5 ZP 1/2-13 Lock Hex Nut ZP 5/8-11 Hex Nut ZP 5/8 Med. Lockwasher ZP Catwalk Support Bracket 5/8-11 x 7-1/2 HHCS Gr. 5 ZP 1300-165 CYCLONE/SEED BOX MOUNTING KIT Key Qty. Part No. 1 1 1300-551 2 1 1300-550 3 1 2502-293 4 1 2520-357 5 1 2570-768 Description Seed Box Mount Hook (Formed) Seed Box Mount Hook 1/2-13 x 1-1/4 HHCS Gr.
POWER UNIT WIRING DIAGRAM DISCONNECT ALL WIRES AT NEGATIVE TERMINAL OF 12 VOLT BATTERY FOR SAFETY WHILE SERVICING UNIT.
TROUBLESHOOTING PROBLEM Airlock will not turn on/off CAUSE Frame mount relay not functioning 12 v battery not connected or not charged No voltage from alternator Loose connections Blown fuses Airlock will not turn Foreign objects jamming airlock Key sheared 12 v motor faulty Wet seed left in airlock Low rate of discharge of grain Lack of air pressure SOLUTION Replace frame mounted solenoid Check battery connections, replace battery Check output from alternator Check plug in on duplex wires Check conn
NOTES 52
NOTES 53
Our name Is getting known Just a few years ago, Yetter products were sold primarily to the Midwest only. Then we embarked on a program of expansion and moved into the East, the South, the West and now north into Canada. We’re even getting orders from as far away as Australia and Africa. So, when you buy Yetter products . . .you’re buying a name that’s recognized. A name that’s known and respected.
