Yeoman CL3 & CL5 Balanced Flue Log Effect Fire Instructions for Use, Installation and Servicing For use in GB, IE (Great Britain and Eire) IMPORTANT THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING OPERATION AND WILL RESULT IN SERIOUS INJURY AND BURNS IF TOUCHED. IT IS THEREFORE RECOMMENDED THAT A FIREGUARD COMPLYING WITH BS 8423:2002 IS USED IN THE PRESENCE OF YOUNG CHILDREN, THE ELDERLY OR INFIRM. This product contains a Heat resistant glass panel.
COVERING THE FOLLOWING MODEL: Model Natural Gas LPG Top Exit Rear Exit Top Exit Rear Exit CL3 N/A YM581-374 N/A YM581-539 CL5 YM581-329 YM581-354 YM581-712 YM581-647 PAGE Appliance commissioning checklist 3 user instructions 4 instaLlation Instructions 14 Technical Specifications 14 Site Requirements 16 Installation 20 Commissioning 31 Servicing Instructions 32 Fault Finding 32 How to replace parts 35 Basic spare parts list 42 Service Records 43 2
APPLIANCE COMMISSIONING CHECKLIST IMPORTaNT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK Pass 1. Flue is correct for appliance 2. Flue flow test N/A 3. Spillage test N/A Fail GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3.
USER INSTRUCTIONS 1.10 This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Yeoman and your local Yeoman dealer. Please consult with your local Yeoman dealer if you have any questions. In all correspondence always quote the Model Number and Serial Number. 1.
USER INSTRUCTIONS 2.1 To light the appliance using the remote handset press the On/Off (�) button followed directly by the OK button. The appliance will emit a beep to confirm the order has been received and the LED on the handset will briefly illuminate. 2B. OPERATING THE APPLIANCE TOUCH PAD CONTROL TOUCH PAD CONTROL After the start up cycle has completed the appliance will light on the high flame setting (this can take up to 20 seconds).
USER INSTRUCTIONS 2.16 From the low setting press the UP (w) button once to increase the flame setting to medium. 3 2.17 From the medium setting press the UP (w) button once to increase the flame setting to high. YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT - TYPICALLY 10 TO 20 MINUTES. TOUCH PAD CONTROL NOT WORKING If the appliance is not operating with the touch pad control: AR2694 2.18 Replace the batteries in the battery pack following Section 4. 4.3 2.
USER INSTRUCTIONS minimum, during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it. When servicing the appliance it is recommended that the replaced items are not broken up, but are sealed within heavy duty polythene bags and labelled as RCF waste. RCF waste is classed as stable, non-reactive hazardous waste and may be disposed of at a licensed landfill site.
USER INSTRUCTIONS 7a.3 Place the second log into the left hand groove on the burner tray and ensure it is pushed as far into the centre as the groove will allow, Diagram 10. 12 10 Embaglow Log 2 AR2103 7a.6 Fix log bar into position, See Diagram 13. 13 AR2103 7a.4 Place the third log into the groove on the right hand side and ensure it is pushed as far into the centre as the groove will allow, Diagram 11. 11 AR2103 7B. CL5 Layout 7b.
USER INSTRUCTIONS 15 18 Embers Log 1 AR2103 AR2103 7b.6 Use some of the Embaglow provided and cover the ports in the burner tray with a liberal amount of fibres, See Diagram 19. 7b.3 Place the second log into the left hand groove on the burner tray, Diagram 16. The log should butt up against the raised molding and the left hand side liner. It is essential to cover the port in the middle of the burner tray in order to get the most visually appealing flame picture.
USER INSTRUCTIONS 8. flame failure device 8.1 This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple. 9. running in 9.1 The surface coating on the metal used in your Yeoman fire will "burn off" during the first few hours of use producing a harmless and temporary odour. This will disappear after a short period of use. If the odour persists, ask your installer for advice. 9.
INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS: Model Natural Gas Top Exit Rear Exit Top Exit Rear Exit CL3 N/A YM581-374 N/A YM581-539 CL5 YM581-329 YM581-354 YM581-712 YM581-647 Model Gas CAT. CL3 BF I2H Natural (G20) 20mbar I3P Propane (G31) 37mbar I2H Natural (G20) 20mbar I3P Propane (G31) 37mbar CL3 BF CL5 BF CL5 BF LPG Gas Type Working Pressure Aeration Injector 6x6 0.304 3.2 2 0.120 3.2 2 158 0.409 4.3 2.5 GB, IE 110 0.
INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Yeoman for further information.
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1.5 Two types of flue terminals are available, horizontal and vertical. To measure for a horizontal terminal: – Decide on the terminal position. – Measure the height from the top of the appliance to the centre of the required outlet. For minimum and maximum flue dimensions see Diagram 1A / 1B. Allow enough room either above or to the side of the appliance to assemble the flue on top.
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 3 2. REAR FLUE 2.1 REAR FLUE KIT Yeoman CL BF (8526) 2 200mm min 550mm max AR1619 AR0630a Terminal dimensions: 395 x 200 x 200 mm (H x W x D) Guard supplied Cut to length as required on site (see Diagram 2). There are two types of flue terminal: horizontal (Section 3B) and vertical (Section 3D). 3A. TOP FLUE UP AND OUT KIT (8523/8523AN) This flue rises vertically from the top of the appliance, then continues horizontally outward (see Diagram 3).
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 3C. TOP FLUE UP AND OUT WITH ADDITIONAL BEND 5 3.11 An additional bend can be used on the horizontal section (45° or 90°) but the overall horizontal flue is reduced (see Diagram 4). 4 C Either 45° or 90° 90° 10.0m MAX B A 0.5m MIN 0.25m 2.5m When A = 1.0 to 1.499 metres B+C = 1.0 metre max (No restrictor) When A = 1.499 to 3.0 metres B+C = 4.0 metres max (75mm diameter restrictor) 3.
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 5. GAS SUPPLY This appliance is intended for use on a gas installation with a governed meter. 5.1 Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible. 5.2 Ensure the gas supply delivers the required amount of gas and is in accordance with the rules in force. 5.
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS The specified clearances provide the minimum distance to combustible materials. If the appliance is intended to be installed into a non-combustible opening the clearance to the sides and above the appliance can be reduced. However, it is recommended that the specified clearances are maintained irrespective of the materials used in the construction of the opening to allow adequate air flow and access to controls.
INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT: REFER TO DATA BADGE AND TECHNICAL SPECIFICATION AT THE FRONT OF THE MANUAL TO ENSURE THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE. FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 16, SERVICING, ‘REPLACING PARTS’. 1 1. SAFETY PRECAUTIONS 1.1 For your own and other’s safety, you must install this appliance according to local and national codes of practice.
INSTALLATION INSTRUCTIONS INSTALLATION 2.5 Remove the bracket and drill the guide holes. 2.6 Fix the bracket either to the hearth or the bench, see Diagram 3. NOTE: For Top Exit appliances the flue collar must be placed on the flue exit before the top is fitted. 3.2 NOTE: Use the wood screws and rawl plugs in the fixing kit supplied for hearth mounting installations and the self tapping screws for installation onto a bench. 2.
INSTALLATION INSTRUCTIONS INSTALLATION Flue and Appliance Fixings 4. FLUE ASSEMBLY 4.1 4.13 Position the appliance observing appropriate clearances. Refer to Flue Options in Site Requirements on page 13. 4.14 Apply a bead of suitable weatherproof sealant (silicone or similar) to perimeter of back face of terminal (see Diagram 6, A). 4A. Rear EXIT - Horizontal flue Flue Length 6 4.2 Measure the total wall thickness and add 65mm. 4.
INSTALLATION INSTRUCTIONS INSTALLATION 4.25 Make good at both ends of the hole. 4B TOP EXIT - UP & OUT Flue Length ENSURE THE BLACK DECORATIVE top and COLLAR ARE FITTED TO THE TOP OF THE APPLIANCE PRIOR TO installation OF A TOP FLUE EXIT. THIS MUST BE POSITIONED BEFORE INSTALLING THE FLUE. 4.26 The final length of the flue pipe includes the terminal. The terminal is the only section that can be shortened. DO NOT SHORTEN ANY OTHER SECTION OF FLUE PIPE. A restrictor may be required with top exit flues.
INSTALLATION INSTRUCTIONS INSTALLATION Flue and Appliance Fixings 12 4.34 Pull appliance and flue assembly away from the hearth. 4.35 Drill four fixing holes for the wall plate and insert wall plugs supplied. Restrictor assembly 4.36 Put the horizontal flue onto the elbow and reposition the appliance. 4.37 Check the flue runs smoothly through the wall. 4.38 Fix the wall plate to the wall using the four black screws provided. Slide collars 4.
INSTALLATION INSTRUCTIONS INSTALLATION 14 6. LOG LAYOUT LOGS MUST BE POSITIONED ACCORDING TO THE FOLLOWING INSTRUCTIONS TO GIVE THE CORRECT FLAME EFFECT Small Vision Layout 6a.1 Ensure the burner tray is clean and free from any debris, Diagram 15. AR2698 15 4.52 Connect a suitable pressure gauge to the test point located on the inlet fitting. Turn on the gas Light the appliance and check for leaks Turn the appliance to maximum and check that the supply pressure is as stated on the data badge.
INSTALLATION INSTRUCTIONS INSTALLATION 19 17 Log 2 Embaglow AR2103 AR2103 6a.6 Fix log bar into position, See Diagram 20. 6a.4 Place the third log into the groove on the right hand side and ensure it is pushed as far into the centre as the groove will allow, Diagram 18. 20 18 AR2103 Midi Vision Layout 6b.1 Ensure the burner tray is clean and free from any debris, Diagram 21. 21 Log 3 AR2103 6a.
INSTALLATION INSTRUCTIONS INSTALLATION 25 22 Embers AR2103 Log 1 AR2103 6b.6 Use some of the Embaglow provided and cover the ports in the burner tray with a liberal amount of fibres, See Diagram 26. 6b.3 Place the second log into the left hand groove on the burner tray, Diagram 23. The log should butt up against the raised molding and the left hand side liner. It is essential to cover the port in the middle of the burner tray in order to get the most visually appealing flame picture.
INSTALLATION INSTRUCTIONS INSTALLATION 7.3 7. COMPLETION OF ASSEMBLY 7.1 Attach the door handle. 8. Operating the appliance To fit the window frame: Offer the frame to the foot of the opening and secure using 8 screws as shown, Diagram 28. IMPORTANT - THE CONTROL SYSTEM HAS BEEN PROGRAMMED TO OPERATE ON CHANNEL 'A'. IN SOME INSTANCES MULTIPLE HOUSEHOLD APPLIANCES MAY HAVE ALSO BEEN SET TO OPERATE ON THE SAME CHANNEL.
INSTALLATION INSTRUCTIONS INSTALLATION 8.1 To light the appliance using the remote handset press the On/Off button (�) followed directly by the OK button. The appliance will emit a beep to confirm the order has been received and the LED on the handset will briefly illuminate. 8B. OPERATING THE APPLIANCE TOUCH PAD CONTROL TOUCH PAD CONTROL After the start up cycle has completed the appliance will light on the high flame setting (this can take up to 20 seconds).
INSTALLATION INSTRUCTIONS INSTALLATION 8.17 From the medium setting press the UP (w) button once to increase the flame setting to high. YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT - TYPICALLY 10 TO 20 MINUTES. TOUCH PAD CONTROL NOT WORKING If the appliance is not operating with the touch pad control: 8.18 Replace the batteries in the battery pack following Section 4. 8.19 If the appliance still fails to operate consult your installer or Yeoman dealer. 9.
INSTALLATION INSTRUCTIONS COMMISSIONING 1. COMMISSIONING the appliance 1.1 2. PAIRING THE HANDSET WITH THE APPLIANCE Complete the Commissioning Checklist at the front of this manual covering: Prior to re-connection of the control box to the appliance, if there is no communication between the remote handset and the appliance, or if the handset is replaced, it will be necessary to pair the (new) handset with the appliance. — Flue checks — Gas checks 2.
INSTALLATION INSTRUCTIONS COMMISSIONING If there are any difficulties achieving pairing ensure that the handset is set to Channel A. To do this follow the steps below: 2.8 2.9 Press the On/Off button (�) for at least 10 seconds. The LED will flash on and off as normal during this time. When the LED on the control lights up for at least 1 second release the button. Within 5 seconds of the LED going out press the OK button and then press the () button. 2.
SERVICING INSTRUCTIONS SERVICING / FAULT FINDING CHARTS 1.1 1. SERVICING REQUIREMENTS Before Testing: —Conduct a gas soundness test for the property ensuring there are no leaks before servicing. IMPORTANT – The glass panel on this appliance should be checked for any signs of damage on the front face of the glass panel (scratches, scores, cracks or other surface defects). If damage is observed, the glass panel must be replaced and the appliance must not be used until a replacement is installed.
Replace the lead, retry. No Has the ignition lead become detached from the control box? No Replace the electrode Yes Correct and retry. Check the tab on the pilot burner is not damaged. Either repair tab or replace pilot burner and retry. Is the control system being operated correctly? Check handset batteries are OK. Replace if required. Check handset is on manual. Check if handset lock is off. Check batteries to the control unit. Replace if required. Retry with handset and touch pad.
SERVICING INSTRUCTIONS FAULT FINDING CHARTS ELECTRONIC CONTROL VALVE FAULT ANALYSIS Problem Cause Error Message LCD Display 10 beeps BATTERY ERROR ROM error 2 cycles of 3 beeps ROM ERROR Support test error 2 cycles of 5 beeps SUPPORT ERROR No batteries or flat batteries in battery box Solution Place new batteries in battery box Change control unit Connect earth cable from control box to valve Change batteries in the remote handset Check the reception of signal from a shorter distance Bad rece
SERVICING INSTRUCTIONS REPLACING PARTS 2 1. GENERAL IMPORTANT: THE OUTER PANELLING OF THE Yeoman CL IS MADE FROM GLASS. USE CAUTION when installing, removing and storing as the components are fragile and could break unless handled carefully. 1.1 All main components can be replaced without removing the appliance from its installation. It is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further. 1.
SERVICING INSTRUCTIONS REPLACING PARTS 4.5 4. Baffle & CERAMIC LINERS 4.1 To remove the Right Hand liner first tilt inwards towards the centre of the firebox before lifting up and pulling out through the front of the firebox, Diagram 15. To access the burner tray and interior workings of the appliance it may be necessary to remove the baffle and the liners. The two side liners also support the raised rear liner.
SERVICING INSTRUCTIONS REPLACING PARTS 5.3 18 Slide the burner fully to the left and out of its location. IMPORTANT: Take care when removing the burner not to damage the ceramic pad with the pilot unit attached. Refit in reverse order 6. CONTROL ASSEMBLY DISCONNECT THE BATTERIES PRIOR TO REMOVAL OF THE ASSEMBLY parts. SEE SECTION 5 USERS INSTRUCTIONS. 6.1 AR2150 4.8 It is not necessary to remove the complete control assembly to service or replace parts of this appliance.
SERVICING INSTRUCTIONS REPLACING PARTS 8. IGNITION LEAD 22 Gain access to the back of the pilot assembly, see Section 7 above and disconnect the ignition lead from the electrode. 8.2 Cut the cable tie securing the vida flex (if present) and pull the lead through the vida flex. 8.3 If necessary cut any cable ties and disconnect the lead from the control box (see Diagram 25). 25 26 AR1604 7.5 8.
SERVICING INSTRUCTIONS REPLACING PARTS To change the gas valve: 10. magnetic safety valve 9.1 Disconnect the pilot pipe. 9.2 Disconnect the thermocouple, interrupter leads and the interrupter block. 9.3 To replace the magnetic safety valve: 10.1 Undo the thermocouple from the interrupter block and remove the two interrupter leads. Remove the 2 x M4 nuts securing the valve to the front of the bracket. 10.2 Unscrew the interrupter block from the back of the valve. 9.
SERVICING INSTRUCTIONS REPLACING PARTS 11.4 After replacing the control box ensure all cables and connections are refitted as detailed in Diagram 28. 28 Thermocouple Earth Lead 11.14 Disconnect the batteries from the control box and reconnect after 10 seconds. The handset will now be set to Channel A. Touch Pad Control 11.15 Attempt the pairing again following the steps below: NOTE: These steps differ from the previous. Pilot Pipe Interrupter Leads 11.
SERVICING INSTRUCTIONS REPLACING PARTS 15. PRESSURE AND LEAK TESTING THE APPLIANCE 13. Primary Aeration Plate NOT ALL MODELS HAVE AERATION PLATES. REFER TO NOTE AT BEGINNING OF INSTALLATION INSTRUCTIONS. 15.1 Remove the decorative front and plinth - see section 2. 15.2 Access to the pressure test point can now be reached (see Diagram 33). 13.1 Remove the burner module as described in Servicing section 5. 33 13.2 Remove the fixing screw and slide the plate off the venturi. 13.
SERVICING INSTRUCTIONS REPLACING PARTS 16.
SERVICE RECORDS 1ST SERVICE 2ND SERVICE Date of Service:........................................................................... Date of Service:........................................................................... Next Service Due:....................................................................... Next Service Due:....................................................................... Signed:........................................................................................
Yeoman Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@Yeoman.
