Operator’s Manual MANUAL 110567 REV.
Thank you for buying a YAZOO/KEES! Before operating your new mower, read, understand and follow the important safety instructions and the other instructions contained in this manual. Lawn mowers and all power equipment, can be potentially dangerous if used improperly. SAFETY REQUIRES GOOD JUDGEMENT, CAREFUL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE. Congratulations on the purchase of your Yazoo/Kees mower.
Table of Contents SAFETY ................................................................................................. 4 SETUP................................................................................................... 7 OPERATION .......................................................................................... 12 MAINTENANCE ..................................................................................... 15 MAINTENANCE CHART .........................................................
SAFETY DECALS SHUT OFF ENGINE AND REMOVE KEY BEFORE PERFOMORMING ANY MAINTENANCE OR REPAIR STAY A SAFE DISTANCE FROM THE MACHINE DO NOT OPEN OR REMOVE SAFETY SHIELDS WHILE ENGINE IS RUNNING RISK OF SEVERING OF TOES OR FINGERS MOWER BLADES READ OPERATORS MANUAL BEFORE OPERATING MACHINE RISK OF THROWN OR FLYING OBJECTS RISK OF SEVERING OF TOES OR FINGERS MOWER BLADES STAY A SAFE DISTANCE FROM THE MACHINE DO NOT OPEN OR REMOVE SAFETY SHIELDS WHILE ENGINE IS RUNNING RISK OF BECOMING ENTANGED WITH BELT
SAFETY 6. Never attempt to make any adjustments (even the smallest) when engine is running. 7. Mow only in daylight or good artificial light. 8. Never operate mower in wet grass. Always be sure of your footing; keep a firm grip on the handle and walk, never run. WARNING Failure to comply with the following instructions may result in serious injury to the operator or other persons.
SAFETY 5. Have your mower inspected and serviced each year by an authorized Yazoo/Kees dealer. Determine if any additional devices are available which might upgrade the safety of your mower. 6. Use only authentic Yazoo/Kees replacement parts to insure the safety and quality of your mower is maintained. 7. Safety decals should be replaced if they are missing or illegible. Decals may be purchased from your Yazoo/Kees dealer or from Yazoo/ Kees.
SET-UP EQUIPMENT: b. Push down on the handles and lift the rear of the cutting deck up off of the ground. Block the rear of the cutting deck off of the ground the following distances (boards work well). Deck Position A: 3 1/4” Deck Position B: 2” Deck Position C: 3/4” Lower the deck down onto the blocks. Now remove the outer three bolts on each side of the rear deck. See Figure 2. 1. Uncrate mower, cut four plastic ties holding mower to pallet. 2.
SET-UP CASTER HEIGHT ADJUSTMENT MACHINERY BUSHING CASTER SWIVEL 1/2" ”C” SPACERS FIGURE 3 CUTTING HEIGHT ADJUSTMENT CHART CUTTING HEIGHT REAR DECK POSITION BLADE SPACERS CASTER SPACERS ON BOTTOM 1 1/2 C 2 0 1 3/4 C 1 0 2 C 2 1 2 1/4 C 1 1 2 1/2 C 0 1 2 3/4 B 1 2 3 B 2 3 3 1/4 B 1 3 3 1/2 B 0 3 3 3/4 B 1 4 4 A 2 5 4 1/4 A 1 5 4 1/2 A 0 5 4 3/4 A 1 6 5 A 0 6 NOTE: To quickly achieve small changes in cutting heights, move the spacers from under
SET-UP 10. Repeat on the other side if necessary. After these adjustments have been made, it may be necessary to adjust the tracking bolt and tracking knob. See Tracking Adjustments. TRACKING ADJUSTMENTS This adjustment must be made with the drive wheels rotating. 1. Raise the rear of the unit off of the ground until the tires can rotate freely. Secure the unit with jack stands. PIN FIGURE 4 CAUTION Keep hands, feet and clothing away from rotating tires.
SET-UP TRACKING PLATE BYPASS ADJUSTMENT NUTS COMPRESSION SPRING BRAKE BELLCRANK IZT BYPASS LINKAGE BRAKE COG TRACKING BOLT TRACKING KNOB SWIVEL FIGURE 5 BRAKE ARM BRAKE LINKAGE FIGURE 7 GROUND SPEED LEVER FRICTION BYPASS ADJUSTMENT The ground speed lever has friction washers to adjust the tension of the lever. To adjust, use two 9/16” wrenches and tighten or loosen the bolt and nut on each side of the friction plate. See Figure 6.
SET-UP 1. Engine must kill if blades are engaged without O.P. levers held down. 2. Engine must kill if the thumb latches are unlocked without holding O.P. levers down. 3. Engine must not start unless the blades are disengaged and the drive levers are locked in the thumb latches. 4. Do not operate the mower if the interlock safety system allows operation or starting in any unsafe condition.
OPERATION CONTROLS: Be thoroughly familiar with all controls their function and how to operate them before operating the mower. 2 8 12 12 4 11 6 3 10 8 FIGURE 9 1 FIGURE 10 NOTE: To begin motion the operator must move the ground speed lever forward before unlocking the thumb latches. After you unlock the thumb latches, allow the drive levers to move down at the same time. The mower will move in a straight line forward.
OPERATION 9 BYPASS POSITION DRIVE POSITION BRAKE POSITION FIGURE 11 3. Blade engagement switch: Located in the middle of the console. To engage the blades pull up on the switch, to disengage the blades push down on the switch. 4. Choke: Located on the left side of the console. Use when starting cold engine do not run choke when engine is warm. Use the throttle to control the engine RPM. 5. Tracking knob: Located under the console towards the front right corner.
OPERATION STARTING: 1. Making sure the blades are disengaged, drive levers are locked in the thumb latches, brake/ bypass lever is in the drive position and the fuel valve on. 2. Adjust choke (if needed) turn key to on position. 3. Pull start the engine. Once the engine is running adjust the throttle. 4. Holding down at least one of the operator presence levers, engage blades and set RPM to maximum, but not choked. NOTE: Be sure all persons are clear of area before engaging the blades.
MAINTENANCE 1. Engine oil level: Check daily with engine cold and on a flat surface. Remove the dipstick and wipe clean. Reinsert the dipstick all the way, but do not screw down. Remove the dipstick and check oil level. If oil level is low add oil. Use engine manufacturers specs for type of oil. 2. Mower blades: Stop engine and remove key. Inspect blades and sharpen or replace as needed. Check daily or more often if needed. The machine requires more power with dull blades and gives a poor cut.
MAINTENANCE 6. Engine oil: Change oil to manufacturers specifications. Stop engine and remove key. Drain oil when engine is warm. Loosen the 3/8” hex head on the oil drain valve at the right rear of the engine block. Be sure that the oil drain hose is on the drain and securely tightened. Retighten the valve after oil is drained. Remove oil filter. After oil is drained, put a light coat of clean oil on the new filter gasket before installing. Install on engine.
MAINTENANCE CUTTER HOUSING SPINDLE ASSEMBLY Grease housings once weekly or every 40 to 50 hours of use. Use a good synthetic grease. Pump grease in until a small amount purges from the popet on the underside of the deck. Check the torque of the pulley bolt (45 ft/lbs) should be maintained.
MAINTENANCE WINTER STORAGE To prepare your Yazoo/Kees mower for winter storage, perform the routine maintenance and necessary adjustments and record the part numbers of worn or broken parts so they may be ordered and replaced before the next mowing season. Use only authentic Yazoo/Kees replacement parts to insure proper fit and the safety of your mower is maintained. Treat the fuel in the tank with a fuel stabilizer (such as STA-BIL). This will minimize the formation of fuel gum deposits during storage.
Maintenance Chart Maintenance Maintained Interval (hours) Daily 25 50 100 200 Engine (4) Check oil level Change oil and filter (1) Clean the air filter’s (2) Replace air filter’s (2) Check for fuel and oil leakage Clean cooling flanges (2) Check cooling air inlet Replace fuel filter Replace plugs X Check the safety system X X X X X X X X X Electrical Lubricate Deck idler arm Caster swivels Caster tires Throttle cable Choke cable Cutter housings Tracking Plate Ground Speed Rollers X X X X X X X X
TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSES Engine won’t start 1. Blade switch engaged. 2. Thumb latches unlocked. 3. Fuel valve closed. 4. No fuel. 5. Spark plug wires off. 6. Bad spark plugs. 7. Bad module. 8. Fuse blown. Mower will not move or moves slowly or hard 1. Brake/bypass lever in brake or bypass position 2. Pump drive belt loose or off. 4. IZT failure. 5. brake/bypass lever mis-adjusted. Blades won’t engage 1. Blade belt off of pulleys. 2. Blown fuse. 3. Bad module. Uneven cut 1.