Parts Manual 968999694/ZEKH42200 968999698/ZEKH48240 968999701/ZEKH52240
MODEL NUMBER _______________________________ SERIAL NUMBER _______________________________ DATE PURCHASED _____________________________ DEALER ADDRESS _____________________________ NOTES: _________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ __________
CONTENTS SECTION PAGE CHASSIS / FRAME ............................................................................................................................ 4-7 ENGINE, KOHLER .............................................................................................................................. 8-9 STEERING ...................................................................................................................................... 10-11 PARK BRAKE ....................................
CHASSIS / FRAME 13 4 12 9 13 15 14 15 14 12 8 10 7 10 11 6 15 7 13 2 1 12 14 15 14 3 5 15 13 14 5 16 19 17 18 20 4 15
CHASSIS / FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1... 539 102587 .... 2 ... GROMMET, BUMPER 15... 539 990717 ... 26 ... NUT, 5/16 -18, NYLOC 2... 539 104763 .... 2 ... NUT, 5/16 -18, U-TYPE 16.... 539 112795 .... 1 ... FRAME W/DECALS 3... 539 105974 .... 1 ... GROMMET, RUBBER 17.... 539 112212 .... 2 ... TIRE & RIM, MODEL 4... 539 106959 .... 1 ... ENGINE, GUARD 5.... 539 107116 .... 2 ... GROMMET 6.... 539 112754 .... 1 ... FLOOR PAN 7.... 539 112780 .... 2 ...
CHASSIS / FRAME 5 4 16 12 6 18 20 19 9 7 18 8 14 10 11 1 6 3 15 17 21 10 13 17 17 2
CHASSIS / FRAME ITEM PART NO. QTY. DESCRIPTION 1... 539 102436 ... 1... BATTERY, DRY 5 ITEM PART NO. QTY. DESCRIPTION 13... 539 916325 ... 1... VALVE, FUEL 2... 539 102502 ... 6... STUD, /16C 14... 539 976934 ... 2... HCS, 5/16 -18 x 3/4 3... 539 102845 ... 8... SPRING, FUEL TANK 15... 539 990187 ... 2... WASHER, 5/16 4... 539 105452 ... 1... TANK, FUEL, LEFT 16... 539 990209 ... 2... HCS, 5/16 -18 x 1 5... 539 106188 ... 1... FUEL CAP, ANTI-SPLASH 17... 539 990692 ... 2...
ENGINE KOHLER 10 13 8 12 4 8 4 9 6 20 7 24 22 18 4 21 19 23 15 5 11 14 1 17 16 3 2 8
ENGINE KOHLER ITEM PART NO. QTY. DESCRIPTION ITEM 1.... 539 113441 ... 1... TIE DOWN, CLUTCH 7 2... 539 100141 ... 1... HCS, /16 -20 x 1½ PART NO. QTY. DESCRIPTION 15.... 539 113436 ... 1... PULLEY, DRIVE 16... 539 106504 ... 1... HEAVY WASHER 3... 539 990247 ... 1... LOCKWASHER, /16 17... 539 910210 ... 1... KEY, ¼ SQ. x 2 4... 539 976978 ... 7... NUT, ¼ -20, NYLOC 18.... 539 110815 ... 1... PUSH-MOUNT WIRE CLIP 5... 539 109800 ... 2... RHSNB, ¼ -20 x 1 19... 539 976934 ... 1...
STEERING 21 12 4 24 25 18 20 19 6 5 1 21 11 23 25 13 17 10 22 12 26 REF.
STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1... 539 102592 ... 2... CUSHION - DRIVE LEVER 18.... 539 112306 ... 2... PIVOT SHAFT 2... 539 102593 ... 2... WASHER, SPRING, SPEC 19.... 539 112313 ... 1... BRAKE SHAFT 3... 539 102720 ... 2... DAMPENER 20... 539 976988 ... 2... PIN HAIR, .073 x 17/16 4... 539 109368 ... 2... BUSHING, PLASTIC 21... 539 990316 ... 8... RHSNB, 5/16 -18 x 3/4 5.... 539 110826 ... 1... DRIVE LEVER, RIGHT 22... 539 990585 ... 4...
PARK BRAKE 5 8 18 16 14 11 13 7 9 12 4 17 3 1 19 10 15 6 12 16 2
PARK BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM 1... 539 101080 ... 1... SWITCH, BRAKE units produced before Serial No. 0737xxxxx1 .... 539 113792 ... 1... SWITCH, INTERLOCK units produced after Serial No. 0737xxxxx1 2... 539 101836 ... 1... BUSHING 3... 539 109363 ... 1... BRAKE LEVER 4... 539 109368 ... 2... BUSHING, PLASTIC 5... 539 109798 ... 1... GRIP, PARK BRAKE 6... 539 976979 ... 4... NUT, 3/8 -16, NYLOC 7.... 539 112306 ... 2... PIVOT SHAFT 8.... 539 112314 ... 1... LINKAGE 7 9...
HYDRAULIC PUMP / MOTOR 22 23 16 7 39 32 4 16 36 10 38 5 30 26 13 16 15 17 14 37 13 9 17 11 12 24 37 34 28 45 33 25 6 40 40 46 33 35 17 3 21 18 31 19 33 42 1 8 27 20 35 43 29 8 2 TORQUE TO 19 FT./LBS. 14 41 35 31 TORQUE TO 19 FT./LBS.
HYDRAULIC PUMP / MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM 1.... 539 101173 ... 8... NUT, 1/2 -20, LUG PART NO. QTY. DESCRIPTION 25.... 539 112342 ... 1... CROSS SUPPORT 2... 539 101721 ... 4... HCS, /16 -18 x 2 /4 26.... 539 112407 ... 1... IDLER PULLEY PLATE 3... 539 101224 ... 2... SPRING 27.... 539 113466 ... 2... OIL FILTER 4... 539 103256 ... 1... SPRING, EXTENSION 28.... 539 112949 ... 2... SWIVEL, 1/4 -28 5... 539 104334 ... 1... BELT 29.... 539 112099 ... 2...
MOWER LIFT / DECK LIFT 26 6 27 22 29 7 22 12 16 18 7 21 20 2 19 28 22 4 17 24 16 10 25 11 9 5 1 30 15 13 14 28 23 9 8 3 16
MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM 1.... 539 101175 ... 8... HCS, 7/16 -14 x 11/2 1 2... 539 101331 ... 1... NUT, /2 -13, NYLOC 5 3 3... 539 101721 ... 8... HCS, /16 -18 x 2 /4 1 4... 539 102526 ... 1... PIN LIFT, /2 x 2, W/RINGS 7 5... 539 102582 ... 8... NUT, /16 -14, WHIZLK PART NO. QTY. DESCRIPTION 17.... 539 112224 ... 1... REAR LIFT SHAFT 18.... 539 112230 ... 1... HEIGHT ADJUST PLATE 19.... 539 112232 ... 1... HEIGHT ADJ PLATE, OUTER 20.... 539 112234 ... 1...
42 INCH CUTTING DECK 28 26 19 33 20 40 36 25 37 13 27 39 24 35 35 40 14 19 26 8 40 26 22 TORQUE TO 55-75 FT/LBS 3 PLACES 19 2 12 15 6 11 29 5 TORQUE TO 15-20 FT/LBS 12 PLACES 38 17 41 30 42 34 31 41 39 18 10 4 9 3 1 7 16 TORQUE TO 45-55 FT/LBS 3 PLACES 18 3 1 21 23 32
42 INCH CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1... 539 101341 ... 2... HCS, 3/8 -16 x 3 22... 539 103427 ... 1... BUSHING, PIVOT 2... 539 103256 ... 1... SPRING-EXTENSION 23... 539 103433 ... 1... HCS, 1/2 -13 x 31/4 3... 539 103303 ... 2... PAD 24.... 539 112198 ... 1... IDLER ARM 4... 539 103491 ... 1... DECAL, 42 25... 539 976998 ... 1... ZERK, STRAIGHT, 1/4 -28 5... 539 104763 ... 8... NUT, 5/16 -18, RETAINER-U 26... 539 990517 ... 3...
48 INCH CUTTING DECK 29 27 20 31 37 41 21 38 28 14 36 40 20 7 27 41 12 30 39 TORQUE TO 15-20 FT/LBS 12 PLACES 27 2 20 TORQUE TO 55-75 FT/LBS 3 PLACES 15 23 36 41 16 25 26 13 5 18 4 42 17 35 32 43 42 40 33 11 44 9 19 36 10 22 3 8 6 34 TORQUE TO 45-55 FT/LBS 3 PLACES 20 1 24
48 INCH CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1... 539 101341 ... 2... HCS, 3/8 -16 x 3 23... 539 103427 ... 1... BUSHING, PIVOT 2... 539 103256 ... 1... SPRING-EXTENSION 24... 539 103433 ... 1... HCS, 1/2 -13 x 31/4 3... 539 103303 ... 2... PAD 25.... 539 112198 ... 1... IDLER ARM 4... 539 104763 ... 8... NUT, /16 -18, RETAINER-U 26... 539 976998 ... 1... ZERK, STRAIGHT, 1/4 -28 5... 539 107520 ... 3... WASHER, .675, SPACER 27... 539 990517 ... 3...
52 INCH CUTTING DECK 30 28 35 38 42 22 27 39 21 29 14 26 28 37 42 41 37 8 TORQUE TO 55-75 FT/LBS 3 PLACES 42 16 3 24 21 6 15 21 28 20 13 5 18 TORQUE TO 15-20 FT/LBS 12 PLACES 32 36 43 31 44 33 40 43 41 19 1 37 12 11 23 25 10 7 17 TORQUE TO 45-55 FT/LBS 3 PLACES 22 4 4 2 9 34
52 INCH CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM 1... 539 101099 ... 1... DECAL PART NO. QTY. DESCRIPTION 23... 539 102243 ... 1... WASHER, .65 3 2... 539 101341 ... 2... HCS, /8 -16 x 3 24... 539 103427 ... 1... BUSHING, PIVOT 3... 539 103256 ... 1... SPRING-EXTENSION 25... 539 103433 ... 1... HCS, 1/2 -13 x 31/4 4... 539 103303 ... 2... PAD 26.... 539 112198 ... 1... IDLER ARM 5 5... 539 104763 ... 8... NUT, /16 -18, RETAINER-U 27... 539 976998 ... 1...
SEAT ASSEMBLY 2 14 1 3 8 7 8 6 12 11 4 14 4 9 8 10 15 15 5 13 24 4
SEAT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1... 539 107523 ... 1... SEAT SWITCH units produced before Serial No. 0737xxxxx1 .... 539 119741 ... 1... SEAT SWITCH units produced after Serial No. 0737xxxxx1 4... 539 976934 ... 6... HCS, 5/16 -18 x 3/4 2... 539 108744 ... 1... SEAT W/ARMREST 9.... 539 114631 ... 1... ARM, PROP, SEAT 3.... 539 114286 ... 1... SEAT PAN 5... 539 976979 ... 2... NUT, 3/8 -16, NYLOC 6... 539 990134 ... 2... HCS, 3/8 -16 x 3/4 7...
CASTERS 4 3 1 2 2 9 10 11 12 13 14 5 7 8 6 26
CASTERS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 9... 539 106993 ... 1... TIRE, COMPLETE 1... 539 101474 ... 2... ZERK 2.... 539 112660 ... 4... BEARING, FLANGED 10... 539 106995 ... 1... TIRE 3.... 539 112670 ... 2... HEAVY WASHER 11 ... 539 912234 ... 1... VALVE STEM 1 4... 539 990646 ... 2... HCS, /2 -13 x 1 1 5... 539 101331 ... 1... NUT, /2 -13, NYLOC 1 1 6... 539 101907 ... 1... HCS, /2 -13 x 5 /2 7... 539 105543 ... 1... SPACER 8.... 539 113445 ... 1...
CONTROLS 8 6 1 11 2 3 11 5 4 7 10 9 28
CONTROLS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1... 539 101768 ... 1... SWITCH 7.... 539 112438 ... 1... THROTTLE CABLE 2... 539 105408 ... 4... WASHER, #10 8.... 539 112439 ... 1... CHOKE CABLE 3... 539 107541 ... 1... IGNITION SWITCH 9.... 539 112761 ... 1... CONSOLE 4... 539 109838 ... 1... DECAL, THROTTLE 10... 539 976977 ... 2... NUT, #10-24, NYLOC 5... 539 109858 ... 1... CONSOLE PLATE 11 .... 539 990411 ... 6... SCREW, #10-24 x ½ 6.... 539 110074 ... 1...
DECALS 11 4 9 1 7 2 13 6 15 10 16 2 12 5 14 5 17 18 30 8 3
DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1... 539 101881 ... 1... DECAL, PROP 65 11... 539 108385 ... 1... DECAL, DO NOT TOW 2... 539 103333 ... 2... DECAL, MOTION CONTROL 12.... 539 112657 ... 1... DECAL, TRANSPORT REL 3... 539 103420 ... 1... DECAL, YAZOO/KEES 13.... 539 112785 ... 1... DECAL, HEIGHT ADJUST 4... 539 103421 ... 1... DECAL, YAZOO/KEES 14.... 539 113442 ... 1... DECAL, BELT ROUTING 5... 539 105743 ... 2... DECAL, NO STOP 15.... 539 113202 ... 1..
ACCESSORY 42" MULCH KIT 539 112414 6 1 6 3 4 6 5 4 3 6 2 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.... 539 112346 ... 1... MULCH CAP 4... 539 990316 ... 3... RHSNB, 5/16 -18 x 3/4 2.... 539 112419 ... 1... MULCH BAFFLE 5... 539 990692 ... 1... WASHER, 5/16 3... 539 990208 ... 2... RHSNB, 5/16 -18 x 1 6... 539 990717 ... 5...
ACCESSORY 52" MULCH KIT 539 112415 7 2 7 4 5 5 4 7 1 6 7 3 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.... 539 112344 ... 1... MULCH CAP 5... 539 990316 ... 7... RHSNB, 5/16 -18 x 3/4 2.... 539 112421 ... 1... MULCH BAFFLE, LEFT 6... 539 990692 ... 1... WASHER, 5/16 3.... 539 112435 ... 1... MULCH BAFFLE, RIGHT 7... 539 990717 ... 9... NUT, 5/16 -18, NYLOC 4... 539 990208 ... 2...
SCHEMATIC Units before Serial No. 0737xxxxx1 GROUND TO ENGINE + RED BLACK BATTERY 20 AMP FUSE RED RED M STARTER RED/WHITE RED YELLOW (ON THE ENGINE) S B A1 ORANGE L PURPLE A2 BLACK HOUR METER YELLOW RED PURPLE IGNITION SWITCH GREEN ACCESSORY CONNECTOR + G RE EN RED/YELLOW SOLENOID BLACK G BROWN BRAKE SWITCH LEFT CONTROL SWITCH PURPLE GR EEN 86 85 BLACK 30 87 7.
SCHEMATIC Units after Serial No.
539 131341 REV.