Yaskawa L1000A Manual EN YASKAWA L1000A Lift Application Short EN Manual VERSION V1 (REV 1.1) _ FACTORY - HEAD OFFICE: PERREVOU 37, THESSALONIKI 54352, GREECE TEL.: +30 231 220 9009 FAX.:+30 2310 943169 Copyright IS technology 2011 email: info@istechnology.gr URL: www.istechnology.
Table of Contents 1) Digital Operator Panel JVOP-180 ........................................................................ Page 03 A. Digital Operator keys ................................................................................... Page 03 B. Example setting Parameters (C1-02)........................................................... Page 04 2) PG Option Cards Connection .............................................................................. Page 04 A.
1) Digital Operator Panel JVOP-180 You can set Inverter’s parameters or monitoring functions with the Digital operator panel, shown at Figure -1-. Figure -1Digital Operator Component Names and Functions A. Digital Operator keys Key Functions Key Name Function Key F1 Function Key F2 ESC Key RESET Key RUN Key Up Arrow Key Down Arrow Key STOP Key ENTER Key LO/RE Selection Key Function The functions assigned to F1 and F2 vary depending on the menu that is currently displayed.
B. Example setting parameter (C1-02). This example explains changing C1-02 (Deceleration Ramp 1) from 1.50 seconds (default) to 2.50 seconds. STEP Display/Result 1. Turn on the power to the drive. The initial display appears. ► 2. Press the or key until the Parameter Setting Mode screen appears. ► 3. Press the key to enter the parameter menu tree. ► 4. Press the or key to select the C parameter group. ► 5. Press the ► 6. Press the or key to select the parameter C1-02.
2) PG Option Cards Connection WARNING! Electrical Shock Hazard. Do not allow unqualified personnel to perform work on the drive. Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives and Option Cards. NOTICE: Damage to Equipment.
There are two types of PG Option Cards. One type for Gearless Synchronous Motors and Geared Asynchronous motors, PG-X3. And one type only for gearless synchronous motor, PG-F3. A. PG Option Card for asynchronous Geared Motors. 1. Wiring the PG-X3. This PG Option Card is used with three phases encoders.
On Block terminal TB1 of PG-X3, the terminal A+ corresponds to phase A, so this terminal should be connected with the encoder’s YELLOW cable. The encoder power supply should be 12Vdc, and this voltage must selected from the jumper CN3. The jumper CN3 must .
Wiring Example for gearless Synchronous motor with incremental This example is use a HEIDENHAIN ERN1321 incremental encoder. First note the correspondence of cables and their colors. This correspondence is written on the encoder manual. For example, on the encoder is written: +5Vdc 0V A B Z Ā Red Black Orange Brown Violet Yellow B Z blue Green Jumper CN3, on the PG-X3 card, determines the voltage for the PG power supply. The voltage level is set by the positioning the jumper as shown below.
C. PG Option Card for Synchronous Gearless Motors with absolute EnDat encoder . 1. Wiring the PG-F3. This PG Option Card is used with three phases encoders. The terminal specifications for the PG-F3 are given in the following table: Terminal Block Terminal IP Description IG Encoder power supply common DT Comm. Data signal I/O Inverse comm.
Jumper CN3, on the PG-X3 card, determines the voltage for the PG power supply. The voltage level is set by the positioning the jumper as shown below. PG Power Supply Voltage (IP) Voltage Level 5.0 V 5% (default) 8.0 V 5% Jumper On Block terminal TB1 of PG-X3, the terminal DT corresponds to DATA signal, so this terminal should be connected with the encoder’s GRAY cable. The encoder power supply should be 5Vdc, and this voltage must selected from the jumper CN3.
3) Auto-tuning Auto-tuning is the first step of installation. This mode, sets motor parameters automatically. Therefore some motor data which are usually written at the nameplate must be input and the Auto-tuning has to be performed. Auto-tuning is necessary for geared asynchronous motors or gearless synchronous motors. A. Asynchronous Motors For asynchronous motors, one can use two different Auto-tuning modes, rotating autotuning and non-rotating auto-tuning. 1.
2. Stationary Auto-tuning Use this tuning mode only, if the motor cannot rotate freely which means that the ropes cannot be removed and mechanical brake must be closed. The procedure for stationary auto-tuning can be made with the following steps. Step 1. Turn the main power ON. Be sure that the lift is on maintenance Mode. Energize the motor contactor K6 manually. Step 2. Select the Auto-tuning menu and set Motor Auto-tuning Parameters as the next table: 1. 2. 3. Parameter T1-01 T1-02 T1-03 4.
B. Synchronous Motors For synchronous motors, one can use two different Auto-tuning modes, rotating autotuning and non-rotating auto-tuning. Also we can use absolute or incremental encoders. 1. Rotating Auto-tuning Use this tuning mode only, if the motor can rotate freely which means that the ropes have to be removed and mechanical brake must be opened and EnDat encoder is used. The procedure for rotating autotune can be made with the following steps. Step 1. Turn the main power ON.
Step 9. Select the Auto-tuning menu and set Motor Auto-tuning Parameters as the next table: Parameter 1. T2-01 Value 11: Set T2-01 to 11 for Rotational Back EMF Constant Auto-tuning. Step 10. Press the RUN key to start the auto-tuning and wait until auto-tuning is finished. 2. Stationary Auto-tuning Use this tuning mode only, if the motor can not rotate freely which means that the ropes can not be removed and mechanical brake must be closed.
Step 7. Select the Auto-tuning menu and set Motor Auto-tuning Parameters as the next table: Parameter Value T2-01 3: Set T2-01 to 3 for Initial Magnet pole search Parameters Auto-tuning. 1. Step 8. Press the RUN key to start the auto-tuning and wait until auto-tuning is finished. If the error “Er22” appears, then check the follow steps: a.
b) Enter Data from the Motor Nameplate After selecting the type of Auto-Tuning, enter the data required from the motor nameplate. STEP Display/Result 1. Press to access the motor output power parameter T1-02. ► 2. Press setting. ► 3. Press , , , and to enter the motor power nameplate data in kW. ► 4. Press ► 5. The display automatically returns to the display in Step 1. ► 6.
Enter the required information from the motor nameplate. Press to proceed to the Auto-Tuning start display. STEP Display/Result 1. After entering the data listed on the to motor nameplate, press confirm. ► 2. Press to activate Auto-Tuning. The drive begins by injecting current into the motor for about 1 min, and then starts to rotate the motor. ► 3. Auto-Tuning finishes in approximately one to two minutes.
4) User Parameters Tables Name Parameter Number A1-00 A1-01 A1-02 Display Control Methods Description Setting Range IS Technology Factory Setting V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor Language Selection Used to select the language displayed on the Digital Operator (JVOP-180 only).
Control Methods Parameter Number Display b1-01 Speed Reference Selection b1-02 Up/Down Command Selection b1-03 Stopping Method Selection b1-06 Digital Input Reading b1-08 Up/Down Command Selection while in Programming Mode b1-14 Phase Order Selection b2-08 Magnetic Flux Compensation Value b4-01 b4-02 b6-01 b6-02 b6-03 b6-04 Timer Function OnDelay Time Timer Function OffDelay Time Dwell Speed at Start Dwell Time at Start Dwell Speed at Stop Dwell Time at Stop b7-01 Droop Control Gain b7-
Control Methods Parameter Number b8-01 b8-16 b8-17 C1-01 C1-02 C1-03 C1-04 C1-05 C1-06 C1-07 C1-08 C1-09 C1-10 C1-11 C1-15 V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor 0 No No No A 0.00 to 2.00 0.10 No No No A 0.00 to 2.00 1.00 No No No A 0.00s to 600.00s 1.80 s A A A A 0 to 1 0 A A A A Sets the speed to switch between accel/decel ramp settings. 0.0% to 100.0% 0.
Control Methods Parameter Number C2-01 C2-02 C2-03 C2-04 C2-05 C3-01 C3-02 Display Jerk at Accel Start Jerk at Accel End Jerk at Decel Start Jerk at Decel End Jerk below Leveling Speed Slip Compensation Gain Slip Compensation Primary Delay Time Description Setting Range Five different jerk values can be set. They are automatically applied as shown in the figure below. 0.0s to 10.00s 0.0s to 10.00s 0.0s to 10.00s 0.0s to 10.
Control Methods Parameter Number Display C5-01 Speed Control Loop Proportional Gain 1 Speed Control Loop Integral Time 1 Speed Control Loop Proportional Gain 2 Speed Control Loop Integral Time 2 Speed Control Loop Primary Delay Time Constant Speed Control Settings Switching Speed Speed Control Loop Integral Limit Speed Control Loop Proportional Gain 3 Speed Control Loop Integral Time 3 Speed Control Loop Delay Time during Position Lock Speed Control Loop Proportional Gain Time during Position Lock Speed
Control Methods Parameter Number C6-03 C6-06 C6-09 C6-21 C6-23 Display Description Setting Range IS Technology Factory Setting V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor A A A A Carrier Frequency Sets the carrier frequency. 1.0kHz to 15.0kHz Determined by o2-04 PWM Method Selects PWM modulation method.
Control Methods Parameter Number Display d1-01 d1-02 d1-03 d1-04 d1-05 d1-06 d1-07 d1-08 Speed Reference 1 Speed Reference 2 Speed Reference 3 Speed Reference 4 Speed Reference 5 Speed Reference 6 Speed Reference 7 Speed Reference 8 Sets the Speed reference for the drive when d1-18 is set to 0 or 3. Setting units are determined by parameter o1-03. 0.0% to 100.0% Speed Reference Selection Mode Sets the mode of speed reference selection by digital inputs.
Control Methods Parameter Number d1-28 d1-29 d6-03 d6-06 Display Leveling Speed Detection Level Inspection Speed Detection Level Field Forcing Selection Field Forcing Limit Description Used when d1-18 = 0 or 3. If the speed reference selected is lower than d1-28, then the drive uses the leveling speed as the speed reference. Used when d1-18 = 0 or 3. If the speed reference selected is higher than d1-28 but lower or equal to d1-29, then the drive uses inspection speed as the speed reference.
Control Methods Parameter Number Display E1-01 Input Voltage Setting E1-03 V/f Pattern Selection E1-04 E1-05 E1-06 E1-07 E1-08 E1-09 E1-10 E1-11 E1-12 E1-13 Maximum Output Frequency Maximum Voltage Base Frequency Middle Output Frequency Middle Output Frequency Voltage Minimum Output Frequency Minimum Output Frequency Voltage Middle Output Frequency 2 Middle Output Frequency Voltage 2 Base Voltage Description This parameter must be set to the power supply voltage.
Control Methods Parameter Number E2-01 Motor Rated Current E2-02 Motor Rated Slip E2-03 E2-04 E2-05 E2-06 E2-07 E2-08 E2-09 E2-10 E2-11 V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor A A A A No 0.0Hz to 20.0Hz Hz A A A No 0A to E2-01 A A A A No 2 to 48 4 A A A No 0.0Ω to 65.0Ω A A A No 0.0% to 40.0% A A A No Sets the motor iron saturation coefficient at 50% of magnetic flux. Automatically set during Auto-Tuning. 0.
Control Methods Parameter Number E5-02 E5-03 E5-04 E5-05 E5-06 E5-07 Display Motor Rated Power Motor Rated Current Motor Poles Motor Stator Resistance (Single Phase) Motor dAxis Inductance Motor qAxis Inductance E5-09 Motor Induction Voltage Constant 1 E5-11 Encoder Offset E5-24 Motor Induction Voltage Constant 2 Description Setting Range Sets the rated capacity of the motor. 0.1kW to 650kW Sets the motor rated current.
Control Methods Parameter Number F1-01 Encoder 1 Resolution F1-02 Operation Selection at PG Open Circuit (PGo) F1-03 Operation Selection at Overspeed (oS) F1-04 Operation Selection at Deviation F1-05 Encoder 1 Rotation Direction Selection F1-06 F1-08 F1-09 F1-10 F1-11 F1-14 V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor Pulses/Rev olution No No A A 0 to 3 1 No No A A 0 to 3 1 No No A A 0 to 3 3 No No A A 0 to 1 0 No No A A
Control Methods Parameter Number F1-20 F1-29 F1-51 F1-63 H1-03 H1-04 H1-05 H1-06 H1-07 H1-08 H2-01 H2-02 H2-03 H2-04 H2-05 Display PG Option Card Disconnect Detection 1 dEv Detection Condition Selection PGoH Detection Level PG-E3 R Track Selection Terminal S3 Function Selection Terminal S4 Function Selection Terminal S5 Function Selection Terminal S6 Function Selection Terminal S7 Function Selection Terminal S8 Function Selection Terminals M1-M2 Function Selection (relay) Terminals M3-M4
Control Methods Parameter Number L1-01 L1-02 L1-13 L2-05 Display Motor Overload Protection Selection Motor Overload Protection Time Continuous Electrothermal Operation Selection Undervoltage Detection Level (Uv) Description 0: Disabled 1: General purpose motor (standard fan cooled) 2: Drive dedicated motor with a speed range of 1:10 3: Vector motor with a speed range of 1:100 5: PM motor with constant torque characteristics Sets the motor thermal overload protection (oL1) time.
Control Methods Parameter Number L5-01 L5-02 L5-04 L5-06 L6-01 L6-02 L6-03 L6-04 L6-05 L6-06 V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor 0 A A A A 0 to 1 0 A A A A Sets the amount of time to wait between performing fault restarts. 0.5s to 600.0s 10.0s A A A A 0: Same as L5-01 condition 1: Always automatically reset UV1 0 to 1 1 A A A A 0 to 8 0 A A A A 0% to 300% 150% A A A A 0.0s to 10.0s 0.
Control Methods Parameter Number L7-01 L7-02 L7-03 L7-04 L8-02 Display Forward Torque Limit Reverse Torque Limit Forward Regenerat ive Torque Limit Reverse Regenerat ive Torque Limit Overheat Alarm Level L8-03 Overheat Pre-Alarm Operation Selection L8-05 Input Phase Loss Protection Selection L8-06 Input Phase Loss Detection Level L8-07 Output Phase Loss Protection Selection Output Ground Fault Detection Selection Description Sets the torque limit value as a percentage of the motor rated tor
Control Methods Parameter Number L8-12 L8-15 L8-27 L8-29 L8-35 L8-38 L8-39 L8-55 V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor 40oC A A A A 0 to 1 1 A A A A 0.0% to 300.0% 300.
Control Methods Parameter Number n2-01 n2-02 n2-03 n5-01 n5-02 Speed Feedback Detection Control (AFR) Gain Speed Feedback Detection Control (AFR) Time Constant 1 Speed Feedback Detection Control (AFR) Time Constant 2 Inertia Compensatio n Selection Motor Acceleration Time Inertia Compensatio n Gain n6-01 Online Tuning Selection n6-05 Online Tuning Gain n8-01 Initial Polarity Estimation Current n8-02 Pole Attraction Current n8-30 n8-32 Closed Loop Display Vector Closed Loop Displa y Vector
Control Methods Parameter Number n8-33 n8-35 n8-36 Display d-Axis Current Control Integral Time during Normal Operation Initial Rotor Position Detection Selection High Frequency Injection Level Sets n8-37 High Frequency Injection Amplitud e n8-62 Output Voltage Limit n8-81 n8-82 n8-84 n8-86 n9-60 High Frequency Injection during Rescue Operation High Frequency Injection Amplitud e during Rescue Operation Polarity Detection Current Magnet Pole Search Error Detection Selection A/D Conversio n St
Control Methods Parameter Number S1-01 S1-02 S1-03 S1-04 Display Zero Speed Level at Stop DC Injection Current at Start DC Injection Current at Stop DC Injection/ Position Lock Time at Start S1-05 Brake Release Delay Time S1-06 Brake Release Delay Time S1-07 Brake Close Delay Time S1-10 Run Command Delay Time S1-11 Output Contactor Open Delay Time Description Setting Range IS Technology Factory Setting V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor
Control Methods Parameter Number S2-01 S2-02 S2-03 S2-05 S2-06 S3-01 S3-02 V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor 1380rpm A No No No 0.0 to 5.0 0.7 A A No No 0.0 to 5.0 1.0 A A No No Sets a delay time before detecting torque for slip compensation. 0ms to 10000ms 1000ms A A No No Sets the filter time constant applied to the torque signal used for the slip compensation value calculation.
Control Methods Parameter Number S3-26 S3-27 S3-28 S3-29 S3-30 DC Injection Gain in Motoring Operation Torque Compensatio n Value with Load Condition 1 Torque Compensatio n Value with Load Condition 2 Analog Input from Load Cell with Load Condition 1 Analog Input from Load Cell with Load Condition 2 S3-34 Anti-Rollback Torque Bias 1 S3-35 Anti-Rollback Torque Bias 2 S3-37 S3-38 S3-39 S3-40 S3-41 V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor 20% No
Control Methods Parameter Number S4-01 S4-02 S4-03 S4-04 S4-05 S4-06 S4-07 S4-08 S4-12 S4-13 S5-01 S5-02 Display Light Load Direction Search Selection Light Load Direction Search Method Light Load Direction Search Time Light Load Direction Search Speed Reference Rescue Operation Torque Limit Rescue Operation Power Supply Selection Description V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor A A A A 0: Disabled 0: Disabled 1: Enabled 2: Enabled for
Control Methods Parameter Number S6-01 S6-02 S6-04 S6-05 S6-10 S6-11 S6-12 S6-15 S6-16 V/f Open Loop Vector Closed Loop Display Vector Closed Loop Display Vector PM Motor 0 A A A A 0.0ms to [S1-04]-[S106] 200ms A A A No Sets a delay time for detecting SE3. 0ms to 5000ms 200ms A A A No Sets a delay time for detecting SE4.
