Save This Manual for Future Reference Power Trackbarrow Operator’s Manual MODEL NUMBER YD8203 SERIAL NUMBER PURCHASE DATE Both model number and serial number may be found on the main label. (See Page 2, Figure 1) You should record both of them in a safe place for future use.
Your new YARDMAX® power trackbarrow offers quality construction, and is easy and safe to operate. With proper use and care, it is designed to give you many years of dependable service.
Mini Tracked Dumper Operator’s Manual » MODEL AND SERIAL NUMBERS Carefully read through this entire operator's manual before using your new unit. Pay attention to all cautions and warnings. This machine is a gasoline engine driven power trackbarrow. It is a durable, versatile and efficient machine, and it is both easy and safe to operate. With proper use and care, it should give you many years of dependable service.
support Have questions about your YARDMAX equipment? Call us at 844-YARDMAX, email us at support@yardmax.com, or contact us via your favorite social media site. Specifications Model Number Engine | Briggs & Stratton Displacement 208 cc Start Type Recoil Load Capacity 660 lbs Hopper Capacity 4.
Mini Tracked Dumper » Operator’s Manual Symbols The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use. Read these instructions carefully. Wear eye protection. Wear hearing protection. Never start or run the engine inside a closed area. Wear protective gloves. Do not operate on slopes with angle over 20° or tip loading at an inclined position. Wear safety footwear. Be aware, objects may be thrown while in use.
SafETY GENERAL SAFETY RULES UNDERSTAND YOUR MACHINE Read this manual and labels affixed to the machine to understand its limitations and potential hazards. Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly. Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s manual packed separately with your unit.
Mini Tracked Dumper Do not tamper with the engine in an effort to get it to run at higher speeds. The maximum engine speed is preset by the manufacturer and is within safety limits. See engine manual. Keep a Class B fire extinguisher on hand when operating this machine in dry areas as a precautionary measure. FUEL SAFETY Fuel is highly flammable, and its vapors can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.
UNPACKING THE CONTAINER Use the screwdriver and hammer to open all the side locks. (See Figure 2a) 1 2 3 4 Figure 2a Remove all the plywood plates (Figure 2b), and remove all the loose parts on the bottom pallets.
Mini Tracked Dumper » Operator’s Manual CONTENTS SUPPLIED Your YARDMAX tracked dumper comes partially assembled and contains the following: 5 1 2 3 4 7 9 6 10 11 8 1. Main Machine HARDWARE KIT 12 12. Hardware Kit, Including 2. Handlebar Assembly 3. Tipping Handle M10 × 20 ×4 4. Panel (Front) M8 × 25 ×2 5. Extendable Panel (Left Side) ø M16 × 238 ×1 6. Extendable Panel (Right Side) 7. Engine Guard 8. Panel (Bottom) 9. Gas Spring 10.
ASSEMBLY This trackbarrow was partially assembled at the factory. To assemble your machine and the optional plow blade follow the below instructions. HANDLES Mount the handle frame assembly to the frame, and secure with M10X20 bolts, washers and nuts at the front, and M8X25 bolts, washers and nuts at the rear.
19 mm 19 mm 12 mm Mini Tracked Dumper 12 mm » Operator’s Manual 17 mm FRONT PANEL & EXTENDABLE LEFT/RIGHT SIDE GAS SPRING Unlock the jam nut and loosen the L pins. No need to remove the L pins.10(See Figure 6a) mm Lift up the hopper and insert a support rod for safety purpose. Align the holes in the gas spring with the holes in both guide brackets and insert M8x35 bolts, washers and nuts to tighten.
11 mm 13 mm 17 mm 2. P osition the pivot bracket inside the mounting bracket and align with mounting bracket holes. Secure with M20×95 hex bolt, washers and nut. (See Figure 8b) 6. S ecure the support bracket into the control lever with pin 10x60 and bridge clip. (See Figure 8d) 11 mm 18 mm X2 X2 Handle Grip Control Lever 13 mm 30 mm 17 mm 24 mm M20×95 (×1) 10×60 (×1) Pivot Bracket 18 mm Support Bracket 30 mm M8×35 (×1) Figure 8d Figure 8b 24 mm M20 × 95 ×1 2 3.
Mini Tracked Dumper » Operator’s Manual KNOW YOUR MACHINE FEATURES AND CONTROLS Engine ON/OFF Switch Throttle Control Right Steering Lever Clutch Control Lever Left Steering Lever Gear Selection Lever Hopper Gearbox Track Gas Spring Assistance YD8203PM01 - 1703 Know Your Machine | 12
Recoil Starter Handle Throttle Control Choke Control Fuel Shut-Off Valve GEAR SELECTION LEVER The gear selection lever has 4 positions: 3 forward speeds and 1 reverse. To change speeds, move the speed shift lever to the desired position. The lever locks in a notch at each speed selection. ENGINE ON/OFF SWITCH The engine switch has two positions. OFF - engine will not start or run. ON - engine will start and run. RECOIL STARTER HANDLE The recoil starter handle is used to start the engine.
Mini Tracked Dumper » Operator’s Manual OPERATION ADD OIL TO ENGINE IMPORTANT: DO NOT OVERFILL! The engine is shipped without oil. Do not start the engine before adding oil. Please refer to your engine manual for the proper grade of oil to add. 1. M ake sure the power trackbarrow is on a flat, level surface. 2. R emove the oil fill cap/dipstick to add oil.
FAST SLOW 4. M ove the throttle lever slightly to the FAST speed. 5. P ull the recoil starter until the engine starts. Return the recoil to the home position after each pull. Repeat the steps as needed. Once engine has started, set the throttle to the FAST position before you operate the unit. Rapid retraction of the starter cord (kickback) will pull your handand arm toward the engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result.
Mini Tracked Dumper » Operator’s Manual MAINTENANCE 7 mm Maintaining your YARDMAX power trackbarrow will ensure long life to the machine and its components. 1. Loosen the jam nut by turning it counter clockwise with 10mm wrench. (see Figure 9, Illustration 1) 19 mm PREVENTIVE MAINTENANCE 1. T urn off the engine and disengage all command levers. The engine must be cool. 2. K eep the engine’s throttle lever in its SLOW position and remove the spark plug wire from the spark plug and secure. 3.
19 mm 19 mm 12 mm 12 mm 17 mm 18 mm X2 REPLACING DRIVE BELT Adjustment Nut 1 10 mm 10 mm 13 mm Remove belt covers as shown and pull out the belt. (See Figure 11) X2 Jam Nut Jam Nut 13 mm Lock Nut Lock Nut X2 30 mm 30 mm 9 mm 2 3 8 mm Belt Cover Adjustment Nut 8 mm 19 mm Jam Nut M8×20 (×3) Lock Nut 12 mm Figure 10a 7 mm If the above adjustment does not create enough cable tension, follow the steps below: 17 mm 1.
11 mm Mini Tracked Dumper 13 mm » Operator’s Manual If the distance is greater, proceed as follows. 17 mm 1. U se the tipping handle to tip the hopper and set it on blocks or supports rated for the weight of the box. 2. Loosen locknut A. 18 mm Oil Filler 3. Tighten bolt B until the correct tightness is restored. 4. Secure bolt B by tightening locknut A thoroughly. 5. Return the hopper to its original position.
4. Pull out the whole track. (See Figure 14c) Support Rod Danger Area 11 mm 13 mm 17 mm Support Object Figure 14c When removing or installing the tracks, be careful not to get your fingers caught between the track and pulley. 18 mm Figure 14a ENGINE MAINTENANCE 3. Loosen the adjusting bolts and pull the steering wheel axle toward the engine, then track will be loosen.
Mini Tracked Dumper » Operator’s Manual STORAGE If the power trackbarrow will not be used for a period longer than 30 days, follow the steps below to prepare your unit for storage. 1. D rain the fuel tank completely. Stored fuel containing ethanol or MTBE can start to go stale in 30 days. Stale fuel has high gum content and can clog the carburetor and restrict fuel flow. 2. S tart the engine and run until it stops.
TROUBLESHOOTING Problem Cause 1. Spark plug wire is disconnected 2. Out of fuel or stale fuel 3. E ngine and/or Fuel valve is not in ON position Engine fails to start 4. Choke lever is not in CLOSE position 5. Blocked fuel line 6. Fouled spark plug 7. Engine flooding 8. Belt tension lever is engaged Remedy 1. A ttach spark plug wire securely to spark plug 2. Fill with clean, fresh gasoline 3. E ngine and Fuel valve must be in ON position 4.
Mini Tracked Dumper » Operator’s Manual PARTS DIAGRAM YD8203PM01 - 1703 Parts Diagram | 22
Gearbox Dumper 23 | Parts Diagram YD8203PM01 - 1703
Mini Tracked Dumper » Operator’s Manual PARTS LIST No. Description Qty No. Description Qty No. Description Qty 1 Tensioner Pulley Cable 1 37 Tensioner Pulley Bracket 1 73 Track 180×60 2 2 Safety Control Handle 1 38 Engine 1 74 Axle Head Cover(42) 2 3 Screw M6×16 1 39 Key 4.
No. Description Qty No. Description Qty No.
Mini Tracked Dumper » Operator’s Manual Plow Blade (Optional) OPTIONAL PLOW BLADE No. Description Qty No. Description Qty No.
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