Save This Manual for Future Reference Power Trackbarrow with Hydraulic Assist Operator’s Manual MODEL NUMBER YD8105 SERIAL NUMBER PURCHASE DATE Both model number and serial number may be found on the main label. (See Page 2, Figure 1) You should record both of them in a safe place for future use.
Your new YARDMAX® power trackbarrow offers quality construction, and is easy and safe to operate. With proper use and care, it is designed to give you many years of dependable service.
Power Trackbarrow Operator’s Manual » MODEL AND SERIAL NUMBERS Carefully read through this entire operator's manual before using your new unit. Pay attention to all cautions and warnings. This machine is a gasoline engine driven power trackbarrow. It is a durable, versatile and efficient machine, and it is both easy and safe to operate. With proper use and care, it should give you many years of dependable service.
support Have questions about your YARDMAX equipment? Call us at 844-YARDMAX, email us at support@yardmax.com, or contact us via your favorite social media site. Specifications Model Number Engine 208 cc Start Type Recoil Load Capacity 1100 lbs Hopper Capacity 7.9 cu ft Track Width Box Dimensions (L x W x H) 3 Forward / 1 Reverse 7” 37.5” x 27” x 18.
Power Trackbarrow » Operator’s Manual Symbols The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use. Read these instructions carefully. Wear eye protection. Wear hearing protection. Never start or run the engine inside a closed area. Wear protective gloves. Do not operate on slopes with angle over 20° or tip loading at an inclined position. Wear safety footwear. Be aware, objects may be thrown while in use.
SafETY GENERAL SAFETY RULES UNDERSTAND YOUR MACHINE Read this manual and labels affixed to the machine to understand its limitations and potential hazards. Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly. Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s manual packed separately with your unit.
Power Trackbarrow Do not tamper with the engine in an effort to get it to run at higher speeds. The maximum engine speed is preset by the manufacturer and is within safety limits. See engine manual. Keep a Class B fire extinguisher on hand when operating this machine in dry areas as a precautionary measure. FUEL SAFETY Fuel is highly flammable, and its vapors can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.
UNPACKING THE CONTAINER Use the screwdriver and hammer to open all the side locks. (See Figure 1a) 1 2 3 4 Figure 1a Remove all the plywood plates (Figure 1b), and remove all the loose parts on the bottom pallets.
Power Trackbarrow » Operator’s Manual CONTENTS SUPPLIED Your YARDMAX power trackbarrow comes fully assembled, and the package contains the following: Premium 4-Cycle NET CONTENTS 35 OZ (1.05 L) 2 1 3 4 1. Machine 3. Operator’s Manual & Engine Manual 2. Engine Oil 4.
ASSEMBLY OF OPTIONAL ACCESSORIES This trackbarrow was completely assembled at the factory. To assemble the optional plow blade follow the below instructions. PLOW BLADE (OPTIONAL) 1. M ount the mounting bracket to the blade using M8×30 hex bolts, washers and nuts. (See Figure 2a) 3. I nsert the shorter control lever into the longer lever. Align holes and fasten with M8×40 hex bolt, washers and nut.
Power Trackbarrow 7. I nstall the mounting bracket base with two M10×30 bolts and washers. (See Figure 2e) M10×30 (×2) Operator’s Manual 11 mm 11 mm 11 mm 2 » 8. I nstall the already assembled plow blade to the trackbarrow as shown.
KNOW YOUR MACHINE FEATURES AND CONTROLS Engine On/Off Switch Throttle Control Right Steering Lever Hopper Clutch Control Lever Left Steering Lever Hydraulic Tipping Handle Gear Selection Lever Hydraulic Power Pack Gearbox Track Recoil Starter Handle Choke Control Fuel Shut-Off Valve 11 | Know Your Machine YD8105PM04 - 1804
Power Trackbarrow » Operator’s Manual GEAR SELECTION LEVER The gear selection lever has 4 positions: 3 forward speeds and 1 reverse. To change speeds, move the speed shift lever to the desired position. The lever locks in a notch at each speed selection. A B Hydraulic Tipping Handle Always release the clutch control lever before changing speeds. Failure to do so will result in damage to the power trackbarrow.
THROTTLE CONTROL The throttle control regulates the speed of the engine, and moves between FAST , SLOW , and STOP positions. The throttle control will shut off the engine when it is moved to the STOP position. Never use choke to stop engine. CLUTCH CONTROL LEVER Squeeze the control lever, clutch engaged. Release the lever, clutch disengaged. CHOKE CONTROL The choke control is used to choke the carburetor and assist in starting the engine. The choke control slides between the CHOKE CLOSED positions.
Power Trackbarrow STARTING ENGINE » Operator’s Manual which makes steering very easy. To turn right or left, simply pull the corresponding right or left steering lever. 1. M ove the engine switch to the ON position. OFF ON The sensitivity of the steering increases in proportion to the speed of the machine and the load. With an empty machine, a light pressure on the lever is all that is needed to turn. When the machine is fully loaded, more pressure is required.
MAINTENANCE Maintaining your YARDMAX power trackbarrow will ensure long life to the machine and its components. PREVENTIVE MAINTENANCE 1. T urn off the engine and disengage all command levers. The engine must be cool. 2. K eep the engine’s throttle lever in its SLOW position and remove the spark plug wire from the spark plug and secure. 1. Loosen the jam nut by turning it counter clockwise with 10mm wrench. (see Figure 5, Illustration 1) 2.
Power Trackbarrow » Operator’s Manual REPLACING DRIVE BELT 1 ×2 Adjustment Nut 10 mm Remove three belt covers as shown. (See Figure 7a) Jam Nut Jam Nut 12 mm M6×12 (×4) 11 mm Lock Nut Lock Nut 2 16 mm 13 mm 3 Adjustment Nut M6×12 (×2) Jam Nut M6×12 (×2) 17 mm M6×12 (×2) Lock Nut Belt Cover 18 mm Figure 6a If the above adjustment does not create enough cable tension, follow the steps below: 30 mm Figure 7a 1. Loosen the jam nut by turning it counter clockwise with 12mm wrench.
11 mm 13 mm HYDRAULIC OIL Unscrew the oil drain plug to release the oil into the pan. 17 mm Hydraulic Power Pack 18 mm Drive Belt 30 mm Oil Drain M10×25 (×3) Figure 7c LUBRICATION The gearbox is pre-lubricated and sealed at the factory. No need to lubricate until 50 hours use. Figure 9a After first 50 hours use, change all the transmission oil. Capacity is 1.5L. Remove the oil dipstick and add the oil. The recommended hydraulic oil is 10W AW32, ASLE H-150, or ISO 32. Tank Capacity is 1.8L.
Power Trackbarrow » Operator’s Manual TIGHTENING TRACKS With use, tracks tend to loosen. When operating with loose tracks, they tend to slip over the driving wheel causing it to jump its housing, thus damaging wear to the housing. Steering Wheel 24 mm To check track tightness, proceed as follows. 1. S et the machine on a flat surface with compact ground, or on asphalt or pavement. 2.
3. R emove the three M8×16 bolts and washers that fix the track protection guard. (See Figure 11b) 6. R emove the M10×60 bolt, washers and nut from the driving wheel. (See Figure 11e) 5 mm 11 mm M10 × 60 (×1) 8 mm 13 mm M8 × 16 (×3) 17 mm 18 mm Driving Wheel Figure 11b 11 mm 30 mm 4. R emove the two M10 nuts and washers from the side of track protection guard. (See Figure 11c) 13 mm Figure 11e 7. Pull out the whole track with driving wheel.
Power Trackbarrow » Operator’s Manual STORAGE If the power trackbarrow will not be used for a period longer than 30 days, follow the steps below to prepare your unit for storage. 1. D rain the fuel tank completely. Stored fuel containing ethanol or MTBE can start to go stale in 30 days. Stale fuel has high gum content and can clog the carburetor and restrict fuel flow. 2. S tart the engine and run until it stops.
TROUBLESHOOTING Problem Cause 1. Spark plug wire is disconnected 2. Out of fuel or stale fuel 3. E ngine and/or Fuel valve is not in ON position Engine fails to start 4. Choke lever is not in CLOSE position 5. Blocked fuel line 6. Fouled spark plug 7. Engine flooding 8. Belt tension lever is engaged Remedy 1. A ttach spark plug wire securely to spark plug 2. Fill with clean, fresh gasoline 3. E ngine and Fuel valve must be in ON position 4.
Power Trackbarrow » Operator’s Manual PARTS DIAGRAM YD8105PM04 - 1804 Parts Diagram | 22
Gearbox PARTS LIST No. Description Qty No. Description Qty No. Description Qty 1 Bend Plate 1 16 Screw M6×16 1 31 Soleplate (R) 1 2 Washer ø6 32 17 Left Handle Frame Assembly 1 32 Bolt M6×12 10 3 Spring washer 6 13 18 Clutch Control Lever 1 4 Nut M6 13 19 Clutch Control Lever Cable 1 34 Discontinued 5 Handle sleeve 2 20 Soleplate (L) 1 35 Key 4.
Power Trackbarrow » Operator’s Manual PARTS LIST No. Description Qty No. Description Qty No.
No. Description Qty No. Description Qty No.
Power Trackbarrow » Operator’s Manual Plow Blade (Optional) No. Description Qty No. Description Qty No.
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