CAROLINA PAVILION Installation and Operating Instructions — YM11726X IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY Revised 01-09-2019 ARTISTRY Artistry — North America Toll Free Customer Support: 1.888.509.4382 www.yardistrystructures.com de [o.624m] 5 [a528] " Height: 10’ 1" (3.07 m) \
A\Important Safety Notice! Artistry components are intended for privacy, decorative and ornamental use only. Product is NOT INTENDED for the following: « A safety barrier to prevent unsupervised access to pools, hot tubs, spas or ponds. « As load bearing support for a building, structure, heavy objects or swings. « Used in structures that trap wind, rain or snow that would create extra load on the product. Accumulated snow must be removed from roof. DO NOT climb or walk on roof for any reason.
Limited Warranty This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states/provinces do not allow the limitation or exclusion of consequential damages, and therefore this limitation may not apply to you.
Instructions for Proper Maintenance Your Artistry structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you, the owner, properly maintain it. HARDWARE: * Check metal parts for rust. If found, sand and repaint using a non-lead paint complying with 16 CFR 1303. » Inspect and tighten all hardware after completion of assembly; after first month of use; and then annually.
Assembly Tips Following are some helpful tips to make the assembly process smooth and efficient. PER-ASSEMBLIES: (i.e. Post and Beam Assemblies, Roof Rafter Assembly, etc) « Work on a raised, solid and flat surface such as, a table or saw horse. « Keep all connections flush where shown in the instructions. « When assembling the beams keep parts flat, straight and snug when connecting. METAL PARTS: « Roofing material may have sharp edges, wear safety gloves.
Permanent Installation Examples Note: It is critically important you start with square, solid and level footings, concrete pad or deck to attach your Pavilion. We supply Post Mounts with this structure which gives you the flexibility to permanently install your structure to a per-existing or new wood or concrete surface. = The hardware to attach the Post Mount to the structure is included. « The hardware to mount the structure permanently will need to be purchased separately at your local hardware store.
Permanent Installation Examples cont. Concrete Plato (min. 11°7” x 12’) with 6” clearance on all sides e Wood Deck (min. 11° 7" x 12’) with 6” clearance on all sides Anchoring Hardware not Included Post Mount Anchoring Hardware {not included) Post Mounts have a 1/2" diameter hole for anchoring hardware.
Part Identification ( Dimensions are approximate and are shown to assist in the identification of parts for ) assembly. Actual dimensions may be smaller or larger. 16pc. (422) Plinth o o |] YS0181-422 E 19.1 x 133.4 x 190.5mm (3/4 x 5-1/4 x 2pc. (476) Gusset Support 25.4 x 139.7 x 1724mm Y50131-476 4pc. (470) Rafter Brace 25.4 x 97.6 x 513.2mm (1 x x 2pc. (489) Rafter Top Short 25.4 x 88.9 x 1378.3mm + Y50131-469 4pc. (471) Gable End 25.4 x 139.7 x 2108.3mm 83") \ 50131471 Y50131-417 8pc.
Hardware Identification Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be smaller or larger. ;c (480) Gable Upright Back 76.2 x 139.7 x 813.3mm : ;c (477) Gable Upgrade Front 88.9 x 139.7 x 796.5mm 5% x (. Yrotai-4ey Jo e :) 6pc. (465) Long Strap 31.8 x 76.2 x 2195.5mm © YT0131477 ) .o § 50131465 Tl 4pc. (696) M Post 152.4 x 162.4 x 2336.8mm 927) * Y70131-696 106pc. #10 X (Y06491-711) Pan Screw [ T 10pe. #10 x (Y06491-722) %) 70pe.
Hardware Identification Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be smaller or larger. ‘I 1 10pc. Hex Bolt (YO7718-220) Hex Bolt 1/4 x (Y07718-223) [ 4pe. Hex Bolt 1/4 x (Y07718-243) ] 12pe. Hex Bolt 5/16 x (Y07718-312) ] [ 8pe. Hex Bolt 5/16 X (YO7718-321) R 71 12pe. Hex Bolt 5/16 x 4" (Y077168-340) MR ] 4pe. Lag Screw 5/16 x (Y06218-343) — 4pc. Lag Screw 5/16 x 3" (5/16 Head 1/4” Shank) (Y06218-330) 4pc.
Hardware |dent location ( Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be smaller or larger. 2pc. Rid%e Cap Short 21.7 (Y01033-155) 2pc. Roof Ed%e Left (Y01033-152) Panel Y01033-164 2pe. Right Side Panel Y01033-165 ” “ 2pe. Roof Edge Right (Y01033-153) 1pe. Ridge Cap 91 2pc. Ridge Clip (01033-117) (Y01033-114) 1pe. Artistry Plaque (Y70800-104) Q 1pe. Comer Bracket 1pe. Post Mount Jpe.
Step 1: Inventory Parts Read This Before Starting Assembly This is the time for you to inventory all your hardware, wood and accessories, referencing the parts identification sheets. This will assist you with your assembly. = Each step indicates which bolts and/or screws you will need for assembly, as well as any flat washers, lock washers, t-nuts or lock nuts. B. If there are any missing or damaged pieces or you need assistance with assembly please contact the consumer relations department directly.
Step 2: Post Assemblies A: At the bottom of one (696) 6 x 6 Post insert two 5/16” T-Nuts as shown in fig. 2.1. B: At the bottom of the same (696) 6 x 6 Post place two Post Mounts tight to the bottom and inside faces as shown in fig. 2.1 and 2.2, Loosely attach with one 5/16 x Hex Bolt (with 5/16” lock washer and large washer) per mount so they connect to the T-Nuts.
Step 3: Beam Assembly Front/Back A: Fit together two (474) Gable Beams so the notched out ends are tight together then place one (477) Gable Upright Front on one side and one (480) Gable Upright Back and one (476) Gusset Support on the other side. Loosely attach with two 5/16 x 4" Hex Bolts (with 5/16" lock washer, large washer and 5/16” t-nut) from the front of the assembly. Note: Golf holes fo the bottom of each (474) Gable Beam (fig. 3.1 and 3.
Step 4: Beam Assembly Side Part 1 A: Fit two (475) Outside Beams together so the middle pilot holes are at the bottom for both. Connect using two 5/16 x Hex Bolts (with 5/16” lock washer, large washer and 5/16" t-nut) as shown in fig. 4.1. B: Connect one (473) Inside End Beam to each end of one {472) Inside Center Beam 92 using two 5/16 x Hex Bolts (with 5/16” lock washer, large washer and 5/16" t-nut} per end as shown in fig. 4.2.
Step 4: Beam Assembly Side Part 2 D: Place one Beam Outside Assembly and one Beam Inside Assembly so the ends are flush. Match the bolt holes in each (473) Inside End Beam with the bolt holes in each (475) Outside Beam. Attach assemblies with 12 #8 x Wood Screws. (fig. 4.3) E: Repeat Step D one more time to make a second Beam Assembly Side. (479) Inside Fig. 4.3 Match bold holes Hint: Use bolts at both ends to line up bolt holes.
Step 5: Frame Assembly and Anchoring Part 1 A: Move your Post Assemblies to the final location. Make sure the ground is flat and level before continuing assembly. B: With one person at each Post stand two complete Post Assemblies. A third person places one Beam Assembly Side against the outside of each Post, flush to the tops and outside corners. Notice bolt hole orientation on the assemblies.
Step 5: Frame Assembly and Anchoring @ @ Part 2 E: Make sure each comer is square and level then attach Beam Assembly Side to Post Assemblies with one 5/16 x Lag Screw (with large washer) per corner and Beam Assembly Front/Back to Post Assemblies with one 5/16 x 3" Lag Screw (with large washer) per corner as shown below. (fig. 5.4) F: Depending on what you are placing the Pavilion on will determine how you anchor it to that surface. Please refer to pages 6 and 7 for installation examples.
Step 6: Attach Gussets Note: The beveled ends on each gusset should always face away from the wood it Is attaching to. A: Make sure the assembly is still square and level then facing one Beam Assembly Side place one (705) Gusset Right on the right hand side so the top fits tight to the Beam Assembly Side and the bottom fits tight to the Post Assembly. Attach gusset to Beam Assembly Side with two 5/16 x 4” Hex Bolts (with 5/16" lock washer, large washer and 5/16” t-nut).
Step 7: Frame Roof Panel @ Part Lay out 7 (468) Rafters on a hard flat surface as shown in fig. 7.1. You will need lots of room for this step. B: Place 1 (465) Long Strap on the bottom of five (468) Rafters, flush to the outside edge of the first and centered on the last. Be sure the wider gap on (465) Long Strap is on the first (468) Rafter. Follow by placing one (466) Short Strap then another (465) Long Strap in the same manner.
Step 7: Frame Roof Panel Part 2 D: Tight to each (465) Long Strap place one (466) Short Strap and tight to the first (466) Short Strap place one {465) Long Strap. Make sure the wider gap on each strap is on the outside. Make sure the assembly is square, per-drill the first (466) Short Strap with a 1/8" drill bit, as shown below, then attach both (466) Short Straps with six #8 x Wood Screws per board and (465) Long Strap with ten #8 x Wood Screws. The screws where the straps meet are inserted at an angle.
Step 7: Frame Roof Panel Q Part 3 F: Make sure frame is square. Measurements to be as shown in fig. 7.6. G: In the two middle gaps between (468) Rafters place one (470) Rafter Brace flush fo the top of (469) Rafter Top Short and (467) Rafter Top. Use two 1/4 x Hex Bolts per brace as a guide fo line up the bolt holes. Attach (470) Rafter Braces to (469) Rafter Top Short and (467) Rafter Top with eight #8 x Wood Screws per brace.
INSTALLING ROOFING MATERIAL CAUTION! Roofing material may have sharp edges! Wear gloves! HANDLE WITH CARE! Place roofing material on a non-abrasive surface before assembly as it can bend, dent and scratch easily. WARNING DO NOT OVER TIGHTEN ROOFING SCREWS! Over tightening screws will cause roofing material to crush. Over lightened and Crushed ' Snug and Tight The roofing screws can easily crush the Roof Panels and Roof Edges when using a power drill.
INSTALLING ROOFING MATERIAL CAUTION! Roofing material may have sharp edges! Wear gloves! BE SURE TO REMOVE ALL PLASTIC COVERING, ON BOTH SIDES OF THE ALUMINUM PANELS AND TRIM, DIRECTLY BEFORE INSTALLING EACH PIECE. (One side is clear and the other is blue, both must be removed.
Step 8: Attach Roof Panels Q Part 1 Note: Be sure to remove all plastic covering on both sides of the metal panels directly before installing each piece. A: Make sure panel is still square then on one Roof Panel Frame place one Main Panel flush to the top and sides of the outside (468) Rafter on the side shown below. Panels should be flush to the top of the (467) Rafter Top and {469) Rafter Top Short. There will be approximately a 5/16” overhang at the bottom.
Step 8: Attach Roof Panels Part 2 -‘fl E: Place one Roof Edge Left and one Roof Edge Right on the bottom of one Roof Panel Frame so they meet tight and the ends are flush with the outside ends of (466) Short Strap and (465) Long Strap. Espadrille the end hole on Roof Edge Left with a 1/8” drill bit then attach both Roof Edges with Hex Roofing Screws. {fig. 8.4 and 8.
Step 8: Attach Roof Panels Part 3 F: Attach the three Main Panels and one Right Side Panel to Roof Panel Frame using Hex Roofing Screws as shown in fig. 8.6. On the left outside (468) Rafter, in between the screw holes, three additional screws are to be ingested through the panels in the spaces indicated below (see A). Be sure not to over tighten Screws. #8 x 1" Hex Roofing Screws {51 per Panel Frame) Fig. 8.
Step 8: Attach Roof Panels Q Part 4 G: Place Weather Seal on the inside of two Ridge Clip Short then place one Ridge Clip Short flush to each side of Roof Panel Frame and up from the bottom of (467) Rafter Top and (469) Rafter Top Short, make sure not to compress Weather Seal. Attach with three #7 x 3/4” Wood Screws per Ridge Clip Short. Ridge Clip Shorts must cover the Roof Panels. (fig. 8.7, 8.8, 8.9 and 8.
Step 9: Attach Roof Panels to Frame Part A: With four assemblers lift one Roof Panel Frame up and over Post and Beam Frame Assembly so the notches in (468) Rafters rest on Beam Assembly Side and (467) Rafter Top and (469) Rafter Top Short are flush to the outside of each (480) Gable Upright Back. One assembler must remain on a ladder to hold Roof Panel Frame In place until] secured. (fig. 8.1, 9.2 and 9.
Step 9: Attach Roof Panels to Frame % ’ f* Part 2 C: From inside the assembly attach the two Roof Panel Frames together through each (470) Rafter Braces with four 1/4 x Hex Bolts (with two large washer and one 1/4" lock nut) and through (467) Rafter Tops and (469) Rafter Top Shorts with four 1/4 x Hex Bolt {(with two large washer and one 1/4” lock nut). (fig. 9.4, 9.5, 9.6 and 9.7) Fig. 9.4 Fig. 9.
Step 9: Attach Roof Panels to Frame fia @ f* Part 3 D: Loosely attach each of the center (468) Rafters to the inside of each Beam Assembly Side with one Rafter Beam Bracket per (468) Rafter using one 1/4 x 2° Hex Bolt {(with two large washer and one 1/4” lock nut) per bracket. Push up on the center of the Roof Panels so the notches in (468) Rafters are tight to the Beam Assembly Side then attach four #10 x Pan Screws per bracket. Once screws are installed tighten bolts. (fig. 9.8, 9.9 and 9.10) Fig. 9.8 Fig.
Step 10: Attach Ridge Caps ‘%:2 if Part 1 A: Slide Ridge Cap over the Ridge Clips towards the center of the roof. (fig. 10.1 and 10.2)} B: With the waged end facing in slide one Ridge Cap Short at each end of the roof over the Ridge Clips. Use the waged end to help push the Ridge Cap to the center of the roof. Each Ridge Cap Short should be flush to the outside edge of the roof. (fig. 10.1, 10.3 and 10.4) Ridge Ridge Clip Short Nos: To help Ridge Cap slide on leaser use a lubricant such as liquid soap.
Step 10: Attach Ridge Caps ‘%:2 f Part 2 C: Make sure the Ridge Cap Shorts are flush to the outside edge of the roof then attach each end of the Ridge Cap to each Ridge Cap Short with two #8 x 3/4” Metal Screws per side. (fig. 10.5, 10.6 and 10.7) Flg. 105 #8 x 3/4" Sheet Metal Crow Ridge Cap Short Hardware 3/4” Sheol Metal Screw 33 ‘supportgRyardistrystiuciurss.
Step 11: Attach Gable Ends one side of the assembly place two (471) Gable Ends against the outside (468) Rafters so the peaks nest in the center and they are tight and flush to the top and edge of (477) Gable Upright Front. Bottom of (471) Gable End to bottom of (468) Rafter should measure 1" all along sate {471) Gable End. Attach with ten #8 x Wood Screws per (471) Gable End. {fig. 11.1, 11.2 and 11.3) B: Repeat for the other side of the assembly. 9 E?ZJ.L End #8 x Wood Craws {10 per Gable End) Fig. 11.
Step 12: Attach Gable Gussets *T A: From inside the assembly place one (414) Gable Gusset on each side of (480) Gable Upright Back so it is resting on (471) Gable End, tight to (480) Gable Upright Back and tight and flush to (468) Rafter. (fig. 12.1 and 12.2) B: Attach each (414) Gable Gusset to {(471) Gable End with two #8 x Wood Screws per gusset and to {480) Gable Upright Back with one #10 x 4 Wood Screw per gusset. (fig. 12.1 and 12.
Step 13: Truss Assemblies Part 1 Q A: Place one (417) Tie Brace centered, tight and square to the top of (416) Tie. Attach (416) Tie to (417) Tie Brace using two Jamb Mounts {one per side) with four #8 x 1" Pan Screws per mount. Repeat to complete five Tie Brace Assemblies. (fig. 13.1 and 13.2) B: Attach one Tie Wrap Bracket to each end of each (416) Tie with one #10 x Pan Screw per bracket using the inside holes. (416) Tie is tight to end of bracket. (fig. 13.1) (417) Tle B,“L Tie Wrap Bracket Flg. 13.
Step 13: Truss Assemblies Part 2 C: Attach one Tie Center Bracket to the peak of four (468) Rafter, (467) Rafter Top, (469) Rafter Top Short with four #8 x 1" Pan Screws per bracket. Notice that three Tie Center Brackets face one way and one faces the opposite side. It will only fit on this side. (fig. 13.3 and 13.4) Notice Tie Contra Bracket on opposite side for thug location Fig. 13.3 Thai bracket does not get Installed until Step 13, Part 4 Roof Panel removed for clarity Flg. 13.
Step 13: Truss Assemblies Part 3 =GR ) (fig. 13.5, 13.6, 13.7 and 13.8) Flg. 13.5 Flg. 13.6 . Front Side #12 x Pan Screw Pan Screw #10x Pan Screw Tle Wrap Bracket #10 x Pan Crow {prevail before installing) D: With a helper claps five (416} Tie with brackets tight against (468) Rafters so (417) Tie Braces fit into Tie Center Brackets.
Step 13: Truss Assemblies Part F: Secure four (417) Tie Braces to each Tie Center Bracket with two #8 x 1° Pan Screws per bracket. (fig. 13.9 and 13.10) G: Secure remaining (417) Tie Brace fo (467) Rafter Top and (469) Rafter Top Short with one Comer Bracket using four #8 x 1" Pan Screws. (fig. 13.9 and 13.11) Fig. 13.10 #8x17Pan Craw Tie Center Bracket Roof Panel Fig. 13.9 removed for clarity e o Fig. 13.11 (467) Rafter Top (469) Rafter Top Short #x1" Pan Screw.
Step 14: Attach Plaque A: Attach Artistry Plaque fo a prominent location on your Pavilion with two #8 x 17 Pan Screws. This provides warnings concerning safety and important contact information. A tracking number is provided to allow you to get critical information or order replacement parts for this specific model. (fig. 14.1 and 14.2) Components; Hardware 1x Artistry Plaque Pan Screw 40 ‘supportgRyardistrystiuciurss.
