Operation Manual

TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................4-1
Main switch .....................................4-1
Handlebar switches ........................4-1
Shift pedal ......................................4-2
Brake lever .....................................4-2
Brake pedal ....................................4-3
Fuel tank cap ..................................4-3
Fuel ................................................4-3
Fuel tank breather hose .................4-6
Fuel cock ........................................4-6
Starter (choke) lever .......................4-7
Kickstarter ......................................4-8
Seat ................................................4-8
Shock absorber assembly ..............4-9
Sidestand .......................................4-9
Starting circuit cut-off system .........4-9
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and
lubrication chart .......................... 7-4
Removing and installing panels ..... 7-7
Checking the spark plug ................ 7-8
Engine oil ....................................... 7-9
Cleaning the air filter element ...... 7-11
Cleaning the spark arrester ......... 7-13
Adjusting the carburetor ............... 7-14
Adjusting the engine idling
speed ........................................ 7-14
Checking the throttle grip free
play ........................................... 7-15
Valve clearance ........................... 7-15
Tires ............................................. 7-15
Spoke wheels ...............................7-17
Adjusting the clutch free play ....... 7-17
Adjusting the brake lever free
play ...........................................7-18
Adjusting the brake pedal free
play ...........................................7-19
Checking the shift pedal ...............7-20
Checking the front and rear brake
shoes ........................................7-20
Drive chain slack .......................... 7-21
Cleaning and lubricating the drive
chain .........................................7-22
Checking and lubricating the
cables .......................................7-23
Checking and lubricating the
throttle grip and cable ............... 7-23
Checking and lubricating the
brake lever ................................ 7-23
Checking and lubricating the
brake pedal ...............................7-24
Checking and lubricating the
sidestand .................................. 7-24
Lubricating the swingarm pivots ... 7-24
Checking the front fork ................. 7-25
Checking the steering ..................7-25
Checking the wheel bearings .......7-26
Battery ..........................................7-26
Replacing the fuse ....................... 7-27
Supporting the motorcycle ...........7-28
Front wheel .................................. 7-29
Rear wheel ................................... 7-30
U5B685E0.book Page 1 Tuesday, July 10, 2012 5:06 PM