user manual

4-87
ENG
TRANSMISSION
NOTE:
NOTE:
2. Measure:
 drive axle runout
(with a centering device and dial gauge
1
)
Out of specification  Replace the drive
axle.
Drive axle runout limit
0.06 mm
3. Check:
 transmission gears
Blue discoloration/pitting/wear  Replace
the defective gear(-s).
 transmission gear dogs
Cracks/damage/rounded edges  Replace
the defective gear(-s).
4. Check:
 transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect  Reassemble the transmission
axle assemblies.
When reassembling the main axle, press the
2nd pinion gear
1
onto it
2
as shown.
5. Check:
 transmission gear movement
Rough movement  Replace the defective
part(-s).
6. Check:
 circlips
Damage/bends/looseness  Replace.
EAS00426
INSTALLING THE SHIFT FORKS AND SHIFT
DRUM ASSEMBLY
1. Install:
 shift drum aseembly
1
 shift fork guide bars
2
 shift fork “R”
3
 shift fork “C”
4
 shift fork “L”
5
The embossed marks on the shift forks should
face towards the right side of the engine and be
in the following sequence: “R”, “C”, “L”.