User manual

3-2
GENERAL MAINTENANCE AND LUBRICATION CHART
CHK
ADJ
NOTE:
NOTE:
INITIAL ODOMETER READINGS
NO. ITEM REMARKS
600 mi
(1,000 km)
or
1 month
4,000mi
(7,000 km)
or
6 months
8,000 mi
(13,000 km)
or
12 months
12,000 mi
(19,000 km)
or
18 months
16,000 mi
(25,000 km)
or
24 months
20,000 mi
(31,000 km)
or
30 months
7 *
Control cables
(See page 3-58)
S Apply Yamaha chain and cable lube or
engine oil 10W-30 thoroughly.
Ǹ Ǹ Ǹ Ǹ Ǹ Ǹ
8 *
Swingarm pivot
bearing
(See page 4-75)
S Check bearing assembly for looseness.
S Moderately repack with lithium-soap-
based grease every 16,000 mi (25,000
km) or 24 months.
Ǹ
Ǹ
Repack.
9 *
Rear suspension link
pivots
(See page 4-75)
S Check operation.
S Correct if necessary.
Ǹ Ǹ
10 *
Shock absorber
assembly
(See page 4-71)
S Check operation and for oil leakage.
S Replace if necessary.
Ǹ Ǹ Ǹ Ǹ Ǹ
11 *
Front fork
(See page 3-50)
S Check operation and oil leakage.
S Replace if necessary.
Ǹ Ǹ Ǹ Ǹ Ǹ
12 *
Steering bearings
(See page 3-48)
S Check bearing assembly for looseness.
S Moderately repack with lithium-soap-
based grease every 16,000 mi (25,000
km) or 24 months.
Ǹ Ǹ Ǹ Ǹ
Ǹ
Repack.
Ǹ
13
Brake and clutch
lever pivot shafts
(See page 3-58)
S Apply lithium-soap-based grease (all-pur-
pose grease) lightly.
Ǹ Ǹ Ǹ Ǹ Ǹ
14
Brake and shift pedal
pivot shafts
(See page 3-58)
S Apply lithium-soap-based grease (all-pur-
pose grease) lightly.
Ǹ Ǹ Ǹ Ǹ Ǹ
15
Drive chain
(See page 3-46)
S Check chain slack/alignment and condi-
tion.
S Adjust and lubricate chain with a special
O-ring chain lubricant thoroughly.
Every 500 mi (800 km) or after washing the
motorcycle or riding in the rain.
16 *
Wheel bearings
(See page 4-3)
S Check bearing for smooth operation. Ǹ Ǹ Ǹ Ǹ Ǹ
17
Sidestand pivot
(See page 3-58)
S Check operation and lubricate.
S Apply lithium-soap-based grease (all-pur-
pose grease) lightly.
Ǹ Ǹ Ǹ Ǹ Ǹ
18 *
Sidestand switch
(See page 8-4)
S Check operation and replace if neces-
sary.
Ǹ Ǹ Ǹ Ǹ Ǹ Ǹ
19 *
Chassis fasteners
(See page 2-22)
S Check all chassis fitting and fasteners.
S Correct if necessary.
Ǹ Ǹ Ǹ Ǹ Ǹ
20
*
Brake hoses
S Check for cracks or damage. Ǹ Ǹ Ǹ Ǹ Ǹ
20
*
Brake
hoses
(See page 3-43)
S Replace. Every 4 years
21 *
Wheels
(See page 4-3)
S Check runout and for damage.
S Replace if necessary.
Ǹ Ǹ Ǹ Ǹ
22 *
Tires
(See page 3-55)
S Check tread depth and for damage.
S Replace if necessary.
S Check air pressure.
S Correct if necessary.
Ǹ Ǹ Ǹ Ǹ Ǹ
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
From 24,000 mi (37,000 km) 36 months, repeat the maintenance intervals starting from 4,000 mi
(7,000 km) or 6 months.
D The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
D Hydraulic brake service
S After disassembling the brake master cylinders and calipers, always change the fluid. Regularly
check the brake fluid levels and fill the reservoirs as required.
S Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
S Replace the brake hoses every four years and if cracked or damaged.