Specifications

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Page 12

LIFT-505

BMF Lift Kit

Yamaha Drive

Gas or Electric

Installation Instructions

Contents of LIFT-505 Yamaha Drive BMF Lift Kit:

a (1 ea.) BMF A-Arm Assembly

b (1 ea.) Driver Side Shock Tower

c (1 ea.) Passenger Side Shock Tower

d (1 ea.) Driver Side Steering Knuckle

e (1 ea.) Passenger Side Steering Knuckle

f (1 ea.) Rear U-Bracket

g (1 ea.) Connecting Rod Bracket

h (2 ea.) Bags of Hardware (Contents on Next Page)

i (1 ea.) Instructions

Caution: Please read through the instructions carefully. Installer is respon-

sible for damage if instructions are not followed properly. Look behind each

drill or cut location BEFORE YOU DRILL OR CUT. Installer is responsible for

damage (i.e. drilling/cutting into a wiring harness, battery, fuel tank etc.).

Extra installers will be helpful in some parts of the installation. Please refer

to all torqueing specifications on page 2 for installation.

Note: You must install larger tires and wheels once the cart is lifted. Stock

wheels will not work. We recommend a 22” tire with a minimum of a 10”

offset wheel for use on the RHOX BMF Lift Kit.

Summary of content (6 pages)

PAGE 1
LIFT-505 BMF Lift Kit Yamaha Drive Gas or Electric Installation Instructions Contents of LIFT-505 Yamaha Drive BMF Lift Kit: a (1 ea.) BMF A-Arm Assembly b (1 ea.) Driver Side Shock Tower c (1 ea.) Passenger Side Shock Tower d (1 ea.) Driver Side Steering Knuckle e (1 ea.) Passenger Side Steering Knuckle f (1 ea.) Rear U-Bracket g (1 ea.) Connecting Rod Bracket h (2 ea.) Bags of Hardware (Contents on Next Page) i (1 ea.) Instructions Page 12 Caution: Please read through the instructions carefully.
PAGE 2
4. Adjust the tow-in by loosening the jam nut then lengthen or shorten the tie rod by turning the hex shaped rod adjustment. Shortening the tie rods increases the tow-in, lengthening decreases it. Contents of LIFT-505 Hardware Kit: ITEM QTY. DESCRIPTION TORQUE REQUIREMENTS a. 1 ea. 12mm x 25 Hex Head Bolt 69.00 ft. lbs. b. 1 ea. 12mm Nylock Nut c. 4 ea. 10mm x 80 Hex Head Bolts 38.25 ft. lbs. d. 6 ea. 10mm x 70 Hex Head Bolts 38.25 ft. lbs. e. 2 ea. 10mm x 60 Hex Head Bolts 38.25 ft. lbs. f. 12 ea.
PAGE 3
Adjust the Tow-In and Camber 1. Drive forward and back 20-40 feet to check the tow-in and camber before making adjustments. Only make adjustments if needed. NOTE: For stability, an 1/8” tow-in with a positive camber is recommended. This will level out when the cart is loaded. 8. Remove the front bumper by removing the (2) bolts holding it in place. Retain bumper and hardware. 9. Disconnect the tie-rod ends from the steering knuckles by removing the safety pin and nut from the tie-rod end. Retain hardware.
PAGE 4
3. Align the hole in the shock tower with the hole in the cross frame as indicated in yellow. If needed, use a screwdriver to align the hole. 4. Insert the Original Bolt from the upper portion of the shock into the aligned hole. 5. Insert a marking device through the thru holes in the shock tower as shown. Mark a drill location on the side of the cross frame. 6. Remove the bolt and shock tower from the cross frame. 7. Use a center punch and to mark the location of the hole. 8.
PAGE 5
6. Identify the U-bracket. When oriented correctly, the bracket will be angled towards the front of the cart. 7. Slide the U-bracket into the original shock mounts. Install the U-bracket to the shock mounts using (2) 10mm x 60 Hex Head Bolts, (4) 10mm Flat Washers and (2) 10mm Nylock Nuts. 8. Slowly raise the rear axle until the top of the shocks reach the new shock mounts. Install the top of the shocks to the shock mounts using the Original Hardware. 9.
PAGE 6
23. Install the (2) front tires. The stock tires and wheels will not work on the newly lifted cart. Fully tighten the lug nuts on both wheels. NOTE: It is recommended to use at least 22” tires on a 10” wheel with an offset. The wheel shown is a RHOX Vegas TIR-RX160 with a RHOX Mojave II tire, TIR-265A. BMF Rear Suspension Installation Safety Note: Proper eye and mouth protection should be worn during this section to protect the installer from debris when working under the cart or drilling. 1.