Service manual

7-14
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9
A
Front and rear cover
1. Check the front cover oil seal. Replace
the front cover if damaged or worn.
2. Check the rear cover metal. Replace the
rear cover if cracked or damaged.
Brush holder
Brush length
1. Measure the brush length a. Replace
the brush holder assy. if below specifica-
tion.
Brush holder assy. continuity
1. Check the brush holder assy. for continu-
ity. Replace if out specification.
Starter motor assembly
Do not reuse an O-ring, always replace it
with a new one.
1. Install the brush holder assy. 1, and
then tighten the nut a to the specified
torque.
Armature continuity:
Commutator
segments a
Continuity
Segment a –
Armature core b
No continuity
Segment a –
Armature shaft c
No continuity
Brush length a:
6.5–12.5 mm (0.26–0.49 in)
a
Brush holder assy. continuity:
Brush a – Brush b
Brush c – Brush d
Brush c – Terminal e
Brush d – Terminal e
Continuity
For all brush and terminal
combinations not listed
above.
No continuity
e
a
c
d
e
c
a
d
b
b
Starter motor