XD-9007A EL-SWC-HC 10/17/2012 XLT Electric Oven & AVI Hood Parts & Service Manual This appliance is for professional use by qualified personnel. This appliance must be installed by qualified persons in accordance with the regulations in force. This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which it is installed.
WARNING & SAFETY INFORMATION 2 SAFETY DEPENDS ON YOU WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing, using, or servicing this equipment. FOR YOUR SAFETY Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. WARNING Do not restrict the flow of ventilation air to the unit.
WARNING & SAFETY INFORMATION 3 Definitions & Symbols A safety instruction (message) includes a “Safety Alert Symbol” & a signal word or phrase such as WARNING or CAUTION. Each signal word has the following meaning: HIGH VOLTAGE This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you & other persons operating this equipment. Read the message & follow the instructions carefully.
WARRANTY - US & Canada XLT warrants gas ovens manufactured after April 1, 2009 utilizing quietFIRE™ burners and all electric ovens manufactured after April 1, 2011 to be free from any defect in material and workmanship under normal use for five (5) years from the date of original purchase by the end user, and further warrants main fan blades, conveyor shafts, and conveyor bearings for ten (10) years.
LIMITED WARRANTY - INTERNATIONAL 5 XLT warrants gas ovens manufactured after January 1, 2011 utilizing quietFIRE™ burners and all electric ovens manufactured after April 1, 2011 to be free from any defect in material and workmanship under normal use for two (2) years from the date of original purchase by the end user. XLT warrants AVI hoods to be free from any defect in material and workmanship under normal use for one (1) year from the date of original purchase by the end user.
GENERAL This manual, which contains an illustrated parts breakdown, has been prepared as an aid in understanding how the unit operates, how to diagnose problems, and order parts for the equipment. All of the parts, listed in the parts breakdown, are manufactured with the same precision as the original equipment. XLT parts and service providers are available worldwide. There are authorized service providers located in the principle cities of the United States.
TABLE OF CONTENTS 7 Warning & Safety Information..................................................................................................... 2 Warranty ....................................................................................................................................... 4 General ......................................................................................................................................... 6 Oven Theory of Operation ......................................
1. 2. 3. 4. 5. ELECTRIC OVEN THEORY OF OPERATION When the Main Switch (S1) is turned on; The Oven Fan Motor (M1) located in the Back Wall will run. The Fans (M3) located on the Control Panel will run. The Temperature Control (TC) should display both the actual and set-point temperatures. The Conveyor Control (CC) should display the belt time. The conveyor belt should move.
ELECTRIC OVEN THEORY OF OPERATION 9 C1 & C2 - A contactor is an electrically controlled switch used for switching a power circuit. A contactor is controlled by a control circuit that has a much lower power level than the switched circuit. They consist of a small coil and a set of three SPST contacts. When S2 & S3 are closed, line voltage is applied to the coil, which closes the contacts. Then power is allowed to flow to the SSR’s.
ELECTRIC OVEN THEORY OF OPERATION M1 – The Main Motor is a Permanent Split Capacitor (PSC), single phase, capacitor run motor and has an internal centrifugal switch (S2). The motor is dual voltage and reversible. The voltage to power the motor comes from the Cool Down Timer (R1), and the motor will continue to operate for approximately 30 minutes after the main switch is turned off. There are no user serviceable parts in the motor, and the bearings are permanently lubricated.
ELECTRIC OVEN THEORY OF OPERATION 11 Motor (M1) through a Circuit Breaker (CB2), and also supplies voltage to M3. M1 and M3 are the only components that will continue to operate for 30 minutes after S1 is turned off. The off delay relay is a safety feature to allow the oven to cool down to room temperature, and to eliminate heat stress on the components of the oven. S1 - The Main Switch is a SPST normally open switch, mounted on the front of the Control Box.
HOOD THEORY OF OPERATION (STD w/FS) When any one of, or all of, the Hood Operator Switches (S2, S3, & S4) are turned on; 1. The Exhaust Fan Motor (M1) located on the roof will run. 2. The Variable Frequency Drive (VFD) will display a set value. The values are preset from the factory and can be referenced in the I&O manual. 3. The ovens associated with the corresponding switches will turn on.
HOOD THEORY OF OPERATION (STD w/FS) 13 CS - The Current Sensor is a device that detects electrical current in a wire, and then generates a signal proportional to it. It drives an LED indicator lamp (LT3) to indicate that the fan is drawing current and operating. A minimum of 1.5 VAC is required. LT1 & LT2 - These are standard incandescent light bulbs, and should illuminate when the contacts of S1 are closed.
HOOD THEORY OF OPERATION (STD w/FS) R4, R5, & R6 - These are SPDT relays, which are electrically operated switches. They use an electromagnet to operate a switching mechanism. When S2, S3, or S4 are activated line voltage is supplied to the coil of corresponding relay switching it from NC to NO. This completes a circuit for a damper that could be wired into 17,19, or 21 on TS 2. If only one damper is used install a jumper between 17,19, and 21 to activate damper no matter which oven is on.
OVEN TROUBLESHOOTING 15 Mechanical Function If your oven does not function properly, please verify the following conditions: 1. Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle. 2. Check to see that the circuit breakers in the building electrical service panel have not been tripped or turned off. 3. Check all circuit breakers on the oven control panel to ensure they have not been tripped. 4. Ensure proper voltage, amperage, and wire size.
HOOD TROUBLESHOOTING Initial troubleshooting of the hood: 1. Make sure that the RUN lamp and POWER lamp on the VFD are lit. 2. Check to see that the green fan LED on the switch plate is on. 3. Check the actual frequency of the VFD controller. To access the actual frequency, press and hold the button until the Display Mode shows D001. Release the button, and then press one (1) more time. This will show actual operating parameters, not programmed parameters. 4.
VFD Control Box - Standard w/Fire Suppression Exhaust Fan Fire Suppression Relay (R2) Hood Lights Relay (R3) Cooling Fan Relay (R1) Terminal Strip (TS3) Circuit Breaker VFD Controller MUA Damper Relay (R4) MUA Damper Relay (R5) MUA Damper Relay (R6) VFD Control Box (Cover removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN SERVICE PROCEDURES Conveyor Control Programming Procedure Read the entire instruction before programming. TIP Configuration Key Functions = Behind the in XLT is a hidden button. This is used along with the up and down button to access the programming mode. Use this after each step to advance to the next parameter when programming. UP = Increases the setting of the selected parameter. DOWN = Decrease the setting of the selected parameter. 1.
OVEN SERVICE PROCEDURES Temperature Control Programming Procedure Read the entire instruction before programming. TIP Configuration Button Functions =The new setting of the selected parameter is stored and the display advances to the next parameter. This is required between each parameter. UP= Increases the setting of the selected parameter. DOWN=Decrease the setting of the selected parameter. 1.
HOOD SERVICE PROCEDURES Hitachi X200 Restoring AVI Defaults Read the entire instruction before programming. TIP Access program parameters by pressing the button one time and using the up and down arrow buttons to navigate to the appropriate parameter press the button again to make adjustments to that parameter by using the up and down arrows. To store the new settings press the button one time.
HOOD SERVICE PROCEDURES VFD Controller Settings Switches On 1832, 1855 & 2440 Top Middle Bottom Single X 20 Hz X 20 Hz Double X 35 Hz X X 35 Hz X 20 Hz X 30 Hz X 40 Hz Triple X X 30 Hz X X 40 Hz X X 40 Hz X X X 45 Hz Fire Suppression Technical Support US: 888-443-2751 3240 & 3255 3855 25 Hz 25 Hz 40 Hz 40 Hz 25 Hz 35 Hz 45 Hz 35 Hz 45 Hz 45 Hz 50 Hz 60 Hz 30Hz 30Hz 45 Hz 45 Hz 30Hz 40 Hz 50 Hz 40 Hz 50 Hz 50 Hz 55 Hz Technical Support INTL: 316-943-2751
PARTS How to order Parts Have all information ready when calling XLT. Below is a list of information that is required for all orders. At the bottom of the Bill of Materials (BOM) on the following parts overview pages are additional requirements needed depending on your parts order. Oven/Hood information required: Model # Serial # Manufacture Date Phone # Contact name Bill to Ship to Credit card information P.O.
Technical Support US: 888-443-2751 Front Panel Front Panel Knob Crumb Tray Conveyor Sandwich Door Oven Lid Product Stop Chain Guard Back Wall Control Panel Main Switch Data Plate OVEN PARTS-OVERVIEW 23 Technical Support INTL: 316-943-2751
OVEN PARTS-FRONT PANEL 4 5 3 6 1 2 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN PARTS-FRONT PANEL ITEM 1 2 3 4 5 6 PART NUMBER XA 6500 XA 6505 XA 6600 XF 126-2 XM 6703 XM 6704 FRONT PANEL DESCRIPTION Front Panel Assembly Front Panel Knob Sandwich Door Screw 10-24 Door Retainer Left Door Retainer Right YOUR PRICE P.O.R $15.90 P.O.R P.O.R $13.80 $13.
OVEN PARTS-BACK WALL 2 1 4 3 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN PARTS-BACK WALL Electric Oven Element Usage Oven Size 1832-208 V 1832-240 V 1832-380 V 1855-208 V 1855-240 V 1855-380 V 1855-480 V 2440-208 V 2440-240 V 2440-380 V 2440-480 V 3240-208 V 3240-240 V 3240-380 V 3240-480 V 3255-208 V 3255-240 V 3255-380 V 3255-480 V 3855-208 V 3855-240 V 3855-380 V 3855-480 V ITEM 1 2 3 4 208V4500W 240V4500W Qty Qty 208V5300W x Qty x x x PART NUMBER XA 50 SP 5009A-75 XA 5200 XP 5201/5202 240V5300W Qty x x 3 3 x x x 6 6 6 x x x 6 6 6 x x x 6 6 6 3
OVEN PARTS-CONVEYOR 2 3 9 7 1 5 4 6 Conveyor Drive Chain not shown Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN PARTS-CONVEYOR ITEM 1 2 3 4 5 6 7 8 9 PART NUMBER XA 7000 XA 7200 XM 7301 XM 7302 XP 7403 XP 7404 XP 9503 XP 9504 XP 9506 CONVEYOR DESCRIPTION Conveyor Assembly Conveyor Bearing Assembly Conveyor Shaft Idle Conveyor Shaft Drive Conveyor Roll Notched Conveyor Roll Plain Conveyor Sprocket Driven 15 Conveyor Drive Chain Conveyor Belt YOUR PRICE P.O.R $9.30 P.O.R P.O.R $12.20 $11.00 $15.50 $23.60 P.O.
OVEN PARTS-BASE 6 1 5 2 3 4 7 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN PARTS-BASE ITEM PART NUMBER 1 XA 1001 2 XM 1003-15 3 XM 1006 4 XM 1007 5 XM 1008 6 XM 1010 7 XP 1004 Base information required: Size of Oven Single, Double, or Triple Stack BASE DESCRIPTION Base Assembly Base Leg Side Leg Angle Front/Back Leg Angle Bolster Plate Oven Lid Caster Technical Support US: 888-443-2751 YOUR PRICE P.O.R $65.40 P.O.R P.O.R $11.50 P.O.R $21.
OVEN PARTS-FINGER GROUP 3 4 1 5 2 Technical Support US: 888-443-2751 Optional depending on application Technical Support INTL: 316-943-2751
OVEN PARTS-FINGER GROUP ITEM 1 2 3 4 5 PART NUMBER XA 8Xxxxx XA 8001-B XA 8001-T XM 8009-S XM 8xxx FINGERS DESCRIPTION Finger Group Assembly Finger Body Bottom Finger Body Top Finger Block Off Plate Finger Outer Plate YOUR PRICE P.O.R P.O.R P.O.R $12.60 P.O.
OVEN PARTS-STANDARD CONTROL BOX Operating Position (shown with lid removed) Service Position Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN PARTS-STANDARD CONTROL BOX 3 4 5 2 6 ITEM 1 2 3 4 5 6 PART NUMBER SP 4520-EL XP 4501-EL XP 4507-24-A XP 4508-EL XP 4515-CB XP 4520-EL 1 CONTROL PANEL DESCRIPTION Fan Guard / Filter Holder FPPG Fan EL M2 Conveyor Speed Control 24VDC Temperature Control ELECTRIC Circuit Breaker Fan Filter YOUR PRICE $9.30 $35.20 $277.10 $343.50 $6.95 $1.
OVEN PARTS-STANDARD CONTROL BOX 1 4 2 3 CONTROL BOX FRONT ITEM PART NUMBER DESCRIPTION 1 XA 4117-12.5 RPM STD Conv Motor Assy 12.5 RPM STD 2 XP 4155 Sprocket Conveyor Drive 10T 3 XP 4101 Switch Operator 4 XP 4102 Contact Block 1 Pole w/Mount YOUR PRICE $305.30 $15.70 $21.40 $21.
OVEN PARTS-STANDARD CONTROL BOX 5 6 4 3 8 7 1 ITEM 1 2 3 4 5 6 7 8 PART NUMBER XP 4305-50 XP 4306-50 XP 4704-230 VOLT XP 4716 XP 5012 XP 5014-30 XP 4509 XP 4713 2 CONTROL BOX BACK DESCRIPTION Relay 50A Solid State 50 Amp 3 Phase Contactor Cool Down Timer 230 Volt R1 Power Supply PS Capacitor Boot Capacitor Baldor 3/4 HP 30uF Thermocouple Type K 48 High Temp Limit Switch S3 YOUR PRICE $159.70 $236.60 $46.70 $32.40 $2.30 $18.60 $31.80 $53.
OVEN PARTS-STANDARD CONTROL BOX 2 1 ITEM PART NUMBER 1 XP 4302-3 2 XP 4303 CONTROL BOX REAR DESCRIPTION 3 Pole Power Block Electric 3 Pole Circuit Breaker EL YOUR PRICE $121.60 $160.
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OVEN PARTS-WORLD CONTROL BOX Operating Position (shown with lid removed) Service Position Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN PARTS-WORLD CONTROL BOX 3 4 5 2 6 ITEM 1 2 3 4 5 6 PART NUMBER SP 4520-EL XP 4501-EL XP 4507-24-A XP 4508-EL XP 4515-CB XP 4520-EL 1 CONTROL PANEL DESCRIPTION Fan Guard / Filter Holder FPPG Fan EL M2 Conveyor Speed Control 24VDC Temperature Control ELECTRIC Circuit Breaker Fan Filter YOUR PRICE $9.30 $35.20 $277.10 $343.50 $6.95 $1.
OVEN PARTS-WORLD CONTROL BOX 1 4 2 3 CONTROL BOX FRONT ITEM PART NUMBER DESCRIPTION 1 XA 4117-12.5 RPM STD Conv Motor Assy 12.5 RPM STD 2 XP 4155 Sprocket Conveyor Drive 10T 3 XP 4101 Switch Operator 4 XP 4102 Contact Block 1 Pole w/Mount Control Box Front information required: Size of Oven Split Belt or Standard Belt Technical Support US: 888-443-2751 YOUR PRICE $305.30 $15.70 $21.40 $21.
OVEN PARTS-WORLD CONTROL BOX 5 6 4 3 8 7 1 ITEM 1 2 3 4 5 6 7 8 PART NUMBER XP 4305A-30 XP 4306A-30 XP 4704-230 VOLT XP 4716 XP 5012 XP 5014-30 XP 4509 XP 4713 2 CONTROL BOX BACK DESCRIPTION Relay 30A Solid State 30 Amp 3 Phase Contactor Cool Down Timer 230 Volt R1 Power Supply PS Capacitor Boot Capacitor Baldor 3/4 HP 30uF Thermocouple Type K 48 High Temp Limit Switch S3 YOUR PRICE $176.20 $195.80 $46.70 $32.40 $2.30 $18.60 $31.80 $53.
OVEN PARTS-WORLD CONTROL BOX 3 4 1 ITEM 1 2 3 4 PART NUMBER XP 4302-1 XP 4302-3 XP 4303 XP 4304 2 CONTROL BOX REAR DESCRIPTION 1 Pole Power Block Electric 3 Pole Power Block Electric 3 Pole Circuit Breaker EL Filter EMI 4 Wire YOUR PRICE $16.80 $121.60 $160.40 $312.
HOOD PARTS-OVERVIEW Main Canopy VFD Exhaust Fan Controller Front Shroud Panel End Shroud Panel (size specific) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 45
VFD CONTROL BOX - STANDARD VFD Control Box w/Fire Suppression Exhaust Fan Fire Suppression Relay (R2) Hood Lights Relay (R3) Terminal Strip (TS3) Cooling Fan Relay (R1) Circuit Breaker VFD Controller MUA Damper Relay (R4) MUA Damper Relay (R5) MUA Damper Relay (R6) VFD Control Box (Cover removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
HOOD PARTS-STANDARD HOOD 5 6 3 2 8 1 4 10 7 9 11 ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER XP 4101 XP 4102 XP 4102-C HP 1251 HP-2051 HP-2056A HP-2060-S HP-2061 SP 4520-GA XP 4501-S XP 4520-GA VFD DESCRIPTION Switch Operator Contact Block 1 Pole w/Mount Contact Block 1 Pole Light Assembly VFD Hitachi X200-007NFU W9A Minature Power Relay Circuit Breaker Exhaust Fan Current Sensing Light Fan Guard / Filter Repl Kit GA FPPG Fan Standard M2 Fan Filter YOUR PRICE $21.40 $21.40 $16.30 $57.80 $198.
VFD CONTROL BOX - WORLD 48 VFD Control Box w/Fire Suppression Cooling Fan Relay (R1) Air Proving Circuit Relay (R2) Terminal Strip (TS3) VFD Controller Circuit Breaker Hood Lights Relay (R3) Fire Suppression Exhaust Fan Relay (R4) Export Transformer VFD Control Box (Cover removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
HOOD PARTS-WORLD HOOD 5 6 10 3 2 9 1 4 12 7 11 8 13 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER XP 4101 XP 4102 XP 4102-C HP 1251 HP-2051 HP-2055A-W HP-2059 HP-2060-W HP-2061 HP-2065-W SP 4520-GA XP 4501-W XP 4520-GA VFD DESCRIPTION Switch Operator Contact Block 1 Pole w/Mount Contact Block 1 Pole Light Assembly VFD Hitachi X200-007NFU Relay 8 Pin 3A 24vac 40va Transformer Circuit Breaker Exhaust Fan Current Sensing Light Relay 11 Pin 20A Fan Guard / Filter Repl Kit GA FPPG Fan Standard M
OVEN SCHEMATIC - STANDARD 1832-EL Standard 208/240 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN SCHEMATIC - STANDARD 2440-EL, 3240-EL Standard 208/240 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 51
OVEN SCHEMATIC - STANDARD 1855-EL, 3255-EL, 3855-EL Standard 208/240 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN SCHEMATIC - STANDARD 2440-EL, 3240-EL Standard 480 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 53
OVEN SCHEMATIC - STANDARD 1855-EL, 3255-EL, 3855-EL Standard 480 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN SCHEMATIC - WORLD 1855-EL, 3255-EL, 3855-EL World 380 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 55
OVEN SCHEMATIC - WORLD 2440-EL, 3240-EL World 380 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN SCHEMATIC - WORLD 1855-EL, 3255-EL, 3855-EL World 380 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 57
HOOD SCHEMATIC - STANDARD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
HOOD SCHEMATIC - STANDARD w/FS Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 59
HOOD SCHEMATIC - WORLD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
HOOD SCHEMATIC - WORLD w/FS Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 61
HOOD SCHEMATIC w/o VFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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XLT Ovens PO Box 9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.
