Instruction Manual

ManualsBrandsXLT ManualsKilnXD-9004E

XLT Ovens

PO Box 9090

Wichita, Kansas 67277

US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com

XLT Gas Oven & AVI Hood

Installation & Operation Manual

XD-9004E

GA-AD-KD-SWD-HC

1/29/2014

For use with the following AVI Gas Hood Versions:

Standard (S) C

World (W) C

For use with the following XLT GAS Oven Versions:

Australia (AE) D

Korea (K) D

Standard (S) D

World (W) D

This appliance is for professional use by qualified personnel. This appliance must be in-

stalled by qualified persons in accordance with the regulations in force. This appliance must be in-

stalled with sufficient ventilation to prevent the occurrence of unacceptable concentrations of sub-

stances harmful to health in the room in which it is installed. This appliance needs an unobstructed

flow of fresh air for satisfactory operation & must be installed in a suitably ventilated room in accor-

dance with current regulations. This appliance should be serviced by qualified personnel at least

every 12 months or sooner if heavy use is expected.

Current versions of this manual, Technical/Rough-In Specifications, Parts & Service Manual, Architectural

Drawings, & a list of International Authorized Distributors are available at: www.xltovens.com

2000887

CAUTION

Summary of content (114 pages)

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XD-9004E GA-AD-KD-SWD-HC 1/29/2014 XLT Gas Oven & AVI Hood Installation & Operation Manual CAUTION This appliance is for professional use by qualified personnel. This appliance must be installed by qualified persons in accordance with the regulations in force. This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which it is installed.
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WARNING & SAFETY INFORMATION SAFETY DEPENDS ON YOU Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing, using, or servicing this equipment. DANGER  Post in a prominent location instructions to be followed in the event you smell gas. This information can be obtained by consulting your local gas supplier.
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WARNING & SAFETY INFORMATION 3 Definitions & Symbols A safety instruction (message) includes a “Safety Alert Symbol” & a signal word or phrase such as DANGER, WARNING or CAUTION. Each signal word has the following meaning: DANGER HIGH VOLTAGE WARNING Indicates a potentially hazardous situation that, if not avoided, can result in serious injury or death. This symbol indicates high voltage.
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Warranty – US and Canada Rev D Approval Date: 10/28/2013 XLT warrants gas ovens manufactured after April 1, 2009 and all electric ovens manufactured after April 1, 2011 to be free from any defect in material and workmanship under normal use for five (5) years from the date of original purchase by the end user, and further warrants main fan blades, conveyor shafts, and conveyor bearings for ten (10) years.
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Warranty – International Rev D Approval Date: 10/28/2013 XLT warrants gas ovens manufactured after January 1, 2011 and all electric ovens manufactured after April 1, 2011 to be free from any defect in material and workmanship under normal use for two (2) years from the date of original purchase by the end user. XLT warrants AVI hoods to be free from any defect in material and workmanship under normal use for one (1) year from the date of original purchase by the end user.
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RECEIVING & INSPECTION 6 NOTIFY CARRIER OF DAMAGE AT ONCE Upon receiving of all goods shipped by a Common Carrier, check for any exterior damage that may indicate interior damage. If conditions permit, open all crates & do a full inspection for any damage while the delivery driver is still there. If there is damage, please note on the delivery receipt & call the carrier to make a freight damage claim within 24 hours of receipt.
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TABLE OF CONTENTS Warning & Safety Information..................................................................................................... 2 Warranty ....................................................................................................................................... 4 Oven & Hood Descriptions .......................................................................................................... 8 Oven Dimensions & Weights .......................................................
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DESCRIPTIONS This manual covers the following XLT Oven & AVI Hood models: Ovens Australia X3-1832-AE X3-1855-AE X3-2440-AE X3-3240-AE X3-3255-AE X3-3270-AE X3-3270-2B-AE X3-3855-AE X3-3870-AE X3-3870-2B-AE Korea X3-1832-K X3-1855-K X3-2440-K X3-3240-K X3-3255-K X3-3270-K X3-3270-2B-K X3-3855-K X3-3870-K X3-3870-2B-K Standard X3-1832-S X3-1855-S X3-2440-S X3-3240-S X3-3255-S X3-3270-S X3-3270-2B-S X3-3855-S X3-3870-S X3-3870-2B-S Hoods World X3-1832-W X3-1855-W X3-2440-W X3-3240-W X3-3255-W X3-3270-W
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OVEN DESCRIPTION Sandwich Door Oven Lid Conveyor Control Box Crumb Tray Front Panel Knob Product Stop Front Panel Locking Swivel Caster Data Plate Control Box Lid Control Switch Control Panel Chain Guard Document Tray Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN DIMENSIONS & WEIGHTS Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN DIMENSIONS & WEIGHTS SINGLE OVEN 1832 1855 2440 NOTE: All dimensions in inches [millimeters], ± 1/4 [6], unless otherwise noted. All weights in pounds [kilograms] unless otherwise noted.
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OVEN GAS REQUIREMENTS GAS AND ELECTRICAL INLET DIMENSIONS WORLD & AUSTRALIA Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN GAS REQUIREMENTS SINGLE OVEN 1832 1855 2440 NOTE: All dimensions in inches [millimeters], ± 1/4 [6], unless otherwise noted. All weights in pounds [kilograms] unless otherwise noted. 3240 3255 3270 3270-2B 3855 3870 3870-2B DOUBLE STACK 1832 1855 2440 3240 3255 3270 3270-2B 3855 3870 3870-2B TRIPLE STACK 1832 1855 2440 3240 3255 3270 3270-2B 3855 3870 3870-2B Technical Support US: 888-443-2751 K L M N P 18.25 [464] 18.25 [464] 18.25 [464] 18.25 [464] 18.25 [464] 18.25 [464] 18.25 [464] 18.
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OVEN GAS REQUIREMENTS All values shown this page are per each oven Oven Model 1832 1855 2440 3240 3255 3270 3270-2B 3855 3870 3870-2B Gas Oven Heating Values & Orifice Sizes Heating Values Orifice Sizes Australia, Korea, Standard & Australia, Korea, Standard & World World All Fuels NAT LP BTU/HR KW/HR MJ/HR Inches MM Inches MM 47,700 13.97 50.32 0.125 3.18 0.081 2.06 76,500 22.42 80.71 0.156 3.96 0.096 2.44 67,200 19.69 70.89 0.144 3.66 0.089 2.26 96,100 28.14 101.39 0.170 4.31 0.111 2.82 119,900 35.
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OVEN GAS REQUIREMENTS Gas Group I2H Natural Gas I2E I2E+ I2L Inlet pressure (mbar) 20 20 20/25 25 World Oven Gas Group Propane Gas I3+ I3B/P (30) I3P (30/37/50) 28/30/37/50 28-30/37/50 30/37/50 I3B (37) 37 (1) per burner Number of injectors Main burner opening size Fixed Ignition Electric Direct Spark Igniter Inlet connection BSP 3/4" male thread Country Austria Belgium Cyprus Czech Republic Denmark Estonia Finland France Germany Greece Hungary Iceland Ireland Italy Latvia Lithuania Luxe
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OVEN GAS REQUIREMENTS Gas Supply Requirements for Australian, Standard & World Ovens All installations must conform to local building & mechanical codes. NOTE 1. The gas supply shall have a gas meter & regulator large enough to handle ALL of the gas appliances, such as the furnace, water heater, & ovens in operation at the same time. Add up all of the Btu/kw/MJ ratings to determine the total load. 2. The gas supply shall have a separate gas meter and gas pressure regulator for each occupant.
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OVEN GAS REQUIREMENTS  A minimum of a 1 1/2 supply line is required. Item # 1 Description 1 1-½ Shut-Off Valve 2 1-½ x 10 Nipple 3 1-½ Tee 4 1-½ Pipe Cap 5 1-½ x 5 Nipple 6 1-½ x ¾ x 1-½ Reducing Tee 7 ¾ Shut-Off Valve 8 1-½ x ¾ Reducing Elbow 9 ¾ x 3 Nipple 2 5 6 3 8 2 4 9 7 Gas Supply Testing Requirements 1.
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OVEN ELECTRICAL REQUIREMENTS All values shown this page are per each oven Gas Oven Electrical Requirements Per EACH Oven Standard Australia & World Korea Oven Model Volts AC Amps Hertz Volts AC Amps Hertz Volts AC Watts 1832 6 3 1855 6 3 2440 6 3 660 3240 6 3 220/230/ 220 VAC 3255 120 VAC 6 3 60 240 VAC 50 1Φ 1Φ 3270 6 3 1Φ 3270-2B 12 6 1320 3855 6 3 660 3870 6 3 3870-2B 12 6 1320 Hertz 60 FOR EACH OVEN:  A separate 20A circuit breaker must be provided for each oven deck.
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OVEN ONLY ROUGH-IN SPECIFICATIONS 19 6.00 [152] From back of oven to wall 6.00 [152] minimum clearance NOTE 6.00 [152] minimum clearance Utilities must be easily accessible when the ovens are in the installed position. Do not install utilities behind the ovens. 3.00 [76] Gas Manifold 6.00 [152] Electrical Supply 48.00 [1219] 42.00 [1067] NOTE All installations must conform to local building and mechanical codes.
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OVEN ASSEMBLY Base Assembly - Triple Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN ASSEMBLY Base Assembly - Single & Double Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 21
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OVEN ASSEMBLY WARNING & SAFETY INFORMATION XLT ovens can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information.   DANGER  BE CAREFUL when rolling the oven on the cart, especially when going up or down ramps & over bumps. Leave the straps/banding on until the oven is near the assembly area. CAUTION    DANGER These ovens are heavy & can tip or fall causing bodily injury.
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OVEN ASSEMBLY 23 2 NOTE The Lifting Pipe hole, marked for the appropriate oven size, must be installed closest to the control box.
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OVEN ASSEMBLY DANGER Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling oven.  DANGER   Both jacks should be raised in unison, otherwise they may bind and a dangerous situation will develop. Do not put any part of yourself under the oven at any time. The Oven is top heavy. Be careful.
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OVEN ASSEMBLY Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 25
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OVEN INSTALLATION 26 Physical Location & Spacing Requirements These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cover is designed to provide the proper clearance to the back of the oven. The minimum side clearances are 6in. / 150mm, measured from the end of the conveyor. NOTE All installations must conform to local building and mechanical codes.
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OVEN FIRE SUPPRESSION 27 The requirement for fire suppression systems vary by location and the authority having jurisdiction. If you are required to install fire suppression on your oven, a pre-assembled piping kit is available that utilizes pre-existing holes to simplify installation and future service. This design has been tested and approved to successfully comply with fire suppression codes.
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OVEN FIRE SUPPRESSION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN VENTILATION REQUIREMENTS & GUIDELINES 29 Ventilation Requirements A powered ventilation hood is required to remove heat and vapors. Some provision must be made to replenish the amount of air that is extracted from the building. The hood and HVAC installation must meet local building and mechanical codes. Requirements vary throughout the country depending upon location. Proper ventilation is the oven owner’s responsibility.
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OVEN INITIAL START-UP 30 All ovens are tested at the factory for functional operation. Operation is verified and adjustments are made to ensure proper function. However, field conditions are sometimes different than factory conditions. It is necessary to have an authorized service technician verify operation and make field adjustments if needed.
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OVEN OPERATION CAUTION 31 This oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to operate this oven during power failure. Set Point Temperature 1 Actual Temperature 2 To Adjust Temperature Press Either the Up or Down Arrow.
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OVEN OPERATOR CONTROLS Split Belt Conveyor Time Controls Conveyor Speed Controls Circuit Breakers Fan & Filter Temperature Controls 3270-2B and 3870-2B Only Temperature Control Circuit Breakers Fan & Filter Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN CLEANING 33 Your XLT oven is constructed of stainless steel. Most commercial cleaning agents may be used safely on all stainless steel surfaces. Check application restrictions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manufacturer. Do not use caustic cleaners on the conveyor bearings. Do not use abrasive cleaners or abrasive pads as they can scratch stainless steel surfaces.
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OVEN CLEANING 34 2 1 3 1 Opening the Sandwich Door will provide a grip location for removing the Front Panel. TIP Front Panels can weigh up to 75 lbs. [34 kg]. Use caution when lifting.
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OVEN CLEANING 6 7 8 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 35
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OVEN CLEANING 36 9 10 DO NOT spray liquid cleaning agents in the slots and holes in the following locations:  Rear of Control Box  Underneath Control Box CAUTION  Main Fan Motor Cover Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN MAINTENANCE 37 As with any appliance, periodic maintenance is required. Many factors affect this schedule such as product mix and hours of usage. An example schedule is included.
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OVEN TROUBLESHOOTING Proper Cooking Experimentation is about the only way to determine proper time and temperature settings. While a pizza may look perfectly cooked on the outside, the inside may be undercooked. A thermometer is necessary to determine if food items are being properly cooked. Most health departments have rules and regulations that establish minimum temperatures for internal food temperatures.
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OVEN TROUBLESHOOTING 39 Mechanical Function If your oven does not function properly, please verify the following conditions:  Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle.  Check to see that the circuit breakers in the building electrical service panel have not been tripped or turned off.  Check all circuit breakers on the oven control panel to ensure they have not been tripped.
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AVI HOOD INSTALLATION 40 DANGER Check all local codes prior to installation. Special requirements may be necessary depending upon building material construction. It is the installing contractor’s responsibly to ensure that the structure the hood is to be hung from meets all codes and can carry the hood weight. Purchaser’s Responsibility It is the responsibility of the purchaser:           Thoroughly review the floor plans and specifications.
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AVI HOOD DESCRIPTION 41 Main Canopy VFD Exhaust Fan Controller Front Shroud Panel End Shroud Panel The AVI Hood System consists of three (3) major parts; the Main Canopy, the Shrouds, and the Variable Frequency Drive (VFD) exhaust fan controller. The Main Canopy serves to collect and transmit heat to the exhaust fan. It houses filters, lights, and switches. The switches control both the hood and ovens. The main canopy size is dependent upon oven size.
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AVI HOOD DIMENSIONS & WEIGHTS ALL DIMENSIONS ARE FROM FINISHED FLOOR Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD DIMENSIONS & WEIGHTS Oven Model 1832 1855 2440 3240 3255 3270 3270-2B 3855 3870 3870-2B NOTE Hood Dimensions A B C 34 3/8 [873] 34 3/8 [873] 40 3/8 [1026] 48 3/8 [1229] 48 3/8 [1229] 48 3/8 [1229] 54 3/8 [1381] 54 3/8 [1381] 88 5/8 [2251] 88 5/8 111.
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AVI RECOMMENDED EXHAUST FLOW RATES 44 Top Single X X Double X X Triple X X X NOTE Exhaust Flow Rates VOLUME (min. recommended) Switches On 18xx 24xx 32xx Middle Bottom 500 500 500 [14.16] [14.16] [14.16] 500 500 500 [14.16] [14.16] [14.16] 506 644 828 X [14.33] [18.24] [23.45] 506 644 828 X [14.33] [18.24] [23.45] 500 500 500 [14.16] [14.16] [14.16] 506 644 828 X [14.33] [18.24] [23.45] 766 975 1254 X [21.69] [27.61] [35.51] 506 644 828 X [14.33] [18.24] [23.45] 766 975 1254 X [21.69] [27.61] [35.
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AVI RECOMMENDED EXHAUST FLOW RATES Top Single X X Double X X Triple X X X NOTE NOTE Exhaust Flow Rates VELOCITY (min. recommended) Switches On 18xx 24xx 32xx Middle Bottom 187.5 187.5 93.75 [57.15] [57.15] [28.58] 187.5 187.5 93.75 [57.15] [57.15] [28.58] 189.75 241.5 155.25 X [57.84] [73.61] [47.32] 189.75 241.5 155.25 X [57.84] [73.61] [47.32] 187.5 187.5 93.75 [57.15] [57.15] [28.58] 189.75 241.5 155.25 X [57.84] [73.61] [47.32] 287.25 365.625 235.125 X [87.55] [111.44] [71.67] 189.75 241.5 155.
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AVI HOOD ELECTRICAL REQUIREMENTS Inputs into Junction Box AVI Hood Electric Utility Specifications # of Circuits Rating Purpose 1 208/240 VAC, 1 Phase, 60 Hz, 6 Amp VFD Controller Standard up to 3 120 VAC, 1 Phase, 60 Hz, 20 Amp Ovens 1 120 VAC, 1 Phase, 60 Hz, 1 Amp System Power 1 230 VAC, 1 Phase, 50 Hz, 6 Amp VFD Controller World up to 3 230 VAC, 1 Phase, 50 Hz, 10 Amp Ovens 1 230 VAC, 1 Phase, 50 Hz, 1 Amp System Power Outputs from Junction Box The AVI Hood system provides:  Three (3) switching ou
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Technical Support US: 888-443-2751 Fire Suppression Service Panel 1/2” All-thread Supported by Unistrut (4 Locations) Duct Wrap (optional) Welded Duct Fan Curb Exhaust Fan HVAC Unit Finished Floor Electrical Service Panel Drop Ceiling Ceiling Joist Roof AVI HOOD ROUGH-IN SPECIFICATIONS All structural members, electrical & fire suppression equipment shown for reference only.
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AVI HOOD ELECTRICAL CONNECTIONS 48 VFD Control Box - Standard w/Fire Suppression Fire Suppression Relay, Exhaust Fan (R2) Fire Suppression Relay, Oven (R3) Cooling Fan Relay (R1) Terminal Strip Circuit Breaker VFD Controller MUA Damper Relay (R4) MUA Damper Relay (R5) MUA Damper Relay (R6) VFD Control Box - World w/Fire Suppression Fire Suppression Relay Middle Oven (R4) Cooling Fan Relay (R1) Terminal Strip Air proving Circuit Relay (R2) VFD Controller Circuit Breaker Fire Suppression Relay
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AVI HOOD ELECTRICAL CONNECTIONS 49 Input Power to Lights - Without VFD Controller Terminal Strip (TS1) Grounding Block Oven/hood interface Non-VFD Control Box (Cover removed) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD ELECTRICAL CONNECTIONS Input Power to Light - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD ELECTRICAL CONNECTIONS Input Power to Light- World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 51
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AVI HOOD ELECTRICAL CONNECTIONS Input Power to Ovens - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD ELECTRICAL CONNECTIONS Input Power to Ovens - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 53
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AVI HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 55
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AVI HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 57
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AVI HOOD ELECTRICAL CONNECTIONS 58 MUA Damper Relays - Single Output - Standard Voltage & Frequency MUA Unit Relay Customer Supplied Power Power A1 A2 Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2 R1 R2 R3 Some wiring removed for clarity. See schematic for details.
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AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Single Output - World Voltage & Frequency MUA Unit Relay Customer Supplied Power Power A1 A2 TS 1 TS 2 LINE XFMR 24 VAC + LOAD S2 S3 S4 Some wiring removed for clarity. See schematic for details.
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AVI HOOD ELECTRICAL CONNECTIONS 60 MUA Damper Relays - Multiple Output - Standard Voltage & Frequency MUA Unit Relay Customer Supplied Power MUA Unit Relay Customer Supplied Power Power A1 A2 MUA Unit Relay Customer Supplied Power Power A1 A2 Power A1 A2 Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2 R1 R2 R3 Some wiring removed for clarity. See schematic for details.
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AVI HOOD ELECTRICAL CONNECTIONS 61 MUA Damper Relays - Multiple Output - World Voltage & Frequency MUA Unit RelayCustomer Supplied MUA Unit Relay Customer Supplied Power Power Power A1 MUA Unit Relay Customer Supplied Power Power A2 A1 A2 TS 1 Power A1 A2 TS 2 LINE XFMR 24 VAC + LOAD S2 S3 S4 Some wiring removed for clarity. See schematic for details.
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AVI HOOD ELECTRICAL CONNECTIONS 62 Fire Alarm Relay - Standard Voltage & Frequency NOTE Connect wires from the Junction Box to the Normally Open (NO) contacts in the Fire Suppression cabinet.
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AVI HOOD ELECTRICAL CONNECTIONS 63 Fire Alarm Relay - World Voltage & Frequency NOTE Connect wires from the Junction Box to the Normally Open (NO) contacts in the Fire Suppression cabinet.
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AVI HOOD INSTALLATION Prepare Ovens - Remove Lid Screws - Two (2) Only Prepare Ovens - Control Box Closeout Bracket Conveyors have been removed for clarity Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD INSTALLATION Prepare Ovens - Front Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 65
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AVI HOOD INSTALLATION Prepare Ovens - Bottom Rail Bracket Prepare Ovens - Control Box Side Closeout Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD INSTALLATION Prepare Ovens - Rear Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 67
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AVI HOOD INSTALLATION Prepare Hood Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD INSTALLATION 69 Lifting Gear Setup AVI hoods can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information.
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AVI HOOD INSTALLATION 70 Lifting Jack Setup    DANGER   Inspect cable prior to each use. If cable is frayed or shows signs of excessive wear & tear, DO NOT USE until cable is replaced. Check for smooth operation. The cable should not be pinched & should pass smoothly over the pulley on top of the pole assembly. At a minimum replace the cable annually with wire rope that meets or exceeds the jack manufacturer’s specifications. Do not exceed the stated capacity of the jack.
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AVI HOOD INSTALLATION 71 Stacking Hood on the Ovens DANGER Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling hood.   DANGER  Both jacks should be raised in unison, otherwise they may bind and a dangerous situation will develop. Do not put any part of yourself under the hood at any time. The hood is top heavy. Be careful.
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AVI HOOD INSTALLATION 72 Hood Must Be Suspended From Ceiling Joists DANGER All thread provided by others 69 5/8 +/- 1/8 [1768 +/- 3] This measurement is from the finished floor to the bottom of the suspended hood.
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AVI HOOD INSTALLATION 73 Install Grease Trays, Light Bulbs & Covers, and Grease Filters 1 2 3 4 5 6 Grease Tray Grease Filters Technical Support US: 888-443-2751 Filler Panel to be over Grease Tray Technical Support INTL: 316-943-2751
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AVI HOOD INSTALLATION Install Shroud Hanging Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD INSTALLATION Install Corner Posts Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 75
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AVI HOOD INSTALLATION Install Bottom Rails Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD INSTALLATION Install Bottom Rails Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 77
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AVI HOOD INSTALLATION 78 Install Control Box Upper Closeout If installing a 70” model, the same will apply for the LH side of ovens.
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AVI HOOD INSTALLATION Install Shroud Panels - Front and Ends Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 79
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AVI HOOD INSTALLATION 80 Install Back Shroud Panel If installing a 70” model, refer to page 78 NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD INSTALLATION 81 Install Hood Control Cord Assembly All hoods are outfitted with three (3) control cord outlets, regardless of how many XLT Ovens are installed. For a single oven use “Top” location. For a double stack use “Top” location for upper oven and “Bottom” location for lower oven, leaving “Middle” location open. Insert and lock each oven control cord into the designated location on the bottom of the hood control box.
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AVI HOOD INSTALLATION Connect Hood Control Cord Assembly Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD INITIAL START-UP 83 Variable Frequency Drive Adjustments All AVI Hoods are functionally tested at the factory. Operation is verified, and adjustments are made to ensure proper operation. However, field conditions are sometimes different than factory conditions. These variables make it necessary to have an authorized service technician verify operation and make field adjustments if needed.
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AVI HOOD OPERATOR CONTROLS 84 2. Press & hold the key until displays. 3. Use the Up/Down arrows to reach . 4. Press the key one (1) time. A frequency will display according to the switches that are ON per the chart below. 5. Turn all oven switches OFF. The display should read <0.0>. 6. Turn ON the oven switches to be set. For example, both Top and Bottom ovens, or Top oven only, or Bottom oven only, etc. 7. Press the Up/Down arrows until you reach the desired initial settings.
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AVI HOOD VALANCE KIT (OPTIONAL) 85 The valance kit size is determined by AVI Hood size & distance from the finished floor to the installed drop ceiling height. The valance kit screws directly to the AVI Hood & does not require any structural support. The plastic coating must be removed from all parts prior to installation. AVI Hood valance kits are available for different floor to ceiling heights. Contact XLT Ovens or your designated representative for more information.
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AVI HOOD VALANCE KIT (OPTIONAL) Install Valance Brackets Install Front & Back Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD VALANCE KIT (OPTIONAL) Install Corner Panels Install End Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 87
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AVI HOOD DUCT WRAP KIT (OPTIONAL) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD CLEANING 89 Your AVI hood is constructed of stainless and aluminized steel. Check application restrictions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manufacturer. Do not use abrasive or caustic cleaners. Abrasive pads will scratch stainless steel surfaces. Areas with heavy buildup should be sprayed and allowed to soak for up to 5 minutes prior to wiping clean.
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AVI HOOD TROUBLESHOOTING Before troubleshooting the hood: 1. Make sure that the RUN lamp and POWER lamp are lit. 2. Check to see that the breaker in the service panel is not tripped. 3. Check to see that the breaker on the hood electrical box is not tripped. 4. Make sure the Switch Relocation Cords (SRC) are properly installed to the oven(s). 5. Check to see that the grease filters are clean & installed properly. 6. Check to see if the exhaust fan is rotating in the correct rotation.
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OVEN SCHEMATIC - STANDARD 1 BOX 120 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 91
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OVEN SCHEMATIC - WORLD & KOREA 1 BOX 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN SCHEMATIC - AUSTRALIA 1 BOX 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 93
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OVEN SCHEMATIC - STANDARD 2 BOX LH 120 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN SCHEMATIC - STANDARD 2 BOX RH 120 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 95
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OVEN SCHEMATIC - WORLD & KOREA 2 BOX LH 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN SCHEMATIC - WORLD & KOREA 2 BOX RH 230 VAC 97 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN SCHEMATIC - AUSTRALIA 2 BOX LH 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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OVEN SCHEMATIC - AUSTRALIA 2 BOX RH 230 VAC Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 99
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AVI HOOD SCHEMATIC - STANDARD w/oFS-w/VFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD SCHEMATIC - WORLD w/oFS-w/VFD Technical Support US: 888-443-2751 101 Technical Support INTL: 316-943-2751
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AVI HOOD SCHEMATIC - STANDARD w/FS-w/VFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD SCHEMATIC - WORLD w/FS-w/VFD Technical Support US: 888-443-2751 103 Technical Support INTL: 316-943-2751
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AVI HOOD SCHEMATIC - STANDARD w/oFS-w/VFD 201135 - 201220 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD SCHEMATIC - WORLD w/oFS-w/VFD 105 201135 - 201220 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD SCHEMATIC - STANDARD w/oFS-w/VFD 201221 - 201347 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD SCHEMATIC - WORLD w/oFS-w/VFD 107 201221 - 201347 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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AVI HOOD SCHEMATIC w/oFS-w/oVFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
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APPENDIX A 109 Product Certifications and Applicable Codes Standard XLT Oven Certifications ¹: XLT Gas Ovens: 1. ANSI Z8311-2006/CSA 1.8-2006 Standard for Gas Food Service Equipment 2. ANSI /NSF 4-2006e Sanitation for Commercial Cooking Rethermalization & Powered Hot Food Holding & Transportation Equipment XLT Electric Ovens: 1. ANSI/UL197-CSA C22.2 Commercial Electric Appliances 2.
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APPENDIX A 110 Product Certifications and Applicable Codes - Continued 6. EN 5504-1 EMC house hold appliance electric tools & similar appliances 7. EN 6100-3-3 +A1+A2 Voltage fluctuation Standard & World AVI Hood Certifications ¹: 1. UL 710 Standard for Safety Exhaust Hoods for Commercial Cooking 2. ANSI/NSF 2-2009 Sanitation Food Equipment 3.
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Oven Initial Start-up Checklist - Remove & Return to XLT Ovens 1st step: Fill out all information and print legibly XLT Ovens PO Box 9090 Wichita, KS 67277 FAX: 316-943-2769 Start-Up Information Date of Start-Up: _________________________________________   Start-Up by: XLT: ____________ Other:__________________ Phone #: _______________________________________________ Oven Size: 1832 1855 2440 3240 3255 3270 3270-2B 3855 3870 3870-2B Heat Source: Natural Gas LP Installer Information
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Oven Initial Start-up Checklist - Remove & Return to XLT Ovens 3rd step: Place all control boxes in service position and document settings, remove blue tag from inside control box and connect switch to wire harness. Start each oven and complete form below.
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Hood Initial Start-up Checklist - Remove & Return to XLT Ovens XLT Ovens PO Box 9090 Wichita, KS 67277 FAX: 316-943-2769 1st step: Fill out all information and print legibly Installer Information Date of installation: _____________________________ Installed by: Company: Phone #: Installer: XLT installer: ____________Other: Hood Size: 1832 1855 2440 3240 3255 3270 3855 3870 Contact Information Store Name: Address: City: ____________________ State: _____ Zip:_______Phone #: E-mail: ____________
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US: 888-443-2751 XLT Ovens PO Box 9090 Wichita, Kansas 67277 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.