Enhanced High Capacity Stacker Operator Manual for DocuColor 2060/2045
©Copyright 2003 by Xerox Corporation. All Rights Reserved. Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law or hereinafter granted, including without limitation, material generated from the software programs that are displayed on the screen such as styles, templates, icons, screen displays, looks, etc.
Ta b l e o f C o n t en t s Table of Contents iii Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Disconnect Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ta b l e o f C o n t e nt s Paper Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Unloading the Stacker Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Selecting Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Obtaining a Sample Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 How to Enable Offset . . . . . . . . . . . . . . . . .
Safety Notices This Xerox digital press and the recommended supplies have been designed and tested to meet strict safety requirements. Attention to the following notes will ensure the continued safe operation of your digital press. Electrical Safety • Use only the power cord supplied with this equipment. • Plug the power cord directly into a correctly grounded electrical outlet. Do not use an extension cord. If you do not know whether or not an outlet is grounded, consult a qualified electrician.
SA FE T Y NO T I CE S WARNING: Never push objects of any kind into slots or openings on this equipment. Making a contact with a voltage point or shorting out a part could result in fire or electrical shock. If any of the following conditions occur, immediately switch off the power to the machine and disconnect the power cord from the electrical outlet. Call an authorized Xerox service representative to correct the problem. – The machine emits unusual noises or odors.
SA FE T Y NO T I C E S Laser Safety Use of controls, adjustments, or procedures other than those specified in this documentation may result in a hazardous exposure to laser radiation. This equipment complies with international safety standards. With specific regard to laser safety, the equipment complies with performance standards for laser products set by government, national, and international agencies as a Class 1 laser product.
SA FE T Y NO T I CE S Operational Safety Your Xerox equipment and supplies were designed and tested to meet strict safety requirements. These include safety agency examination, approval, and compliance with established environmental standards. Your attention to the following safety guidelines will help ensure the continued safe operation of your digital press: • Use the materials and supplies specifically designed for your digital press.
SA FE T Y NO T I C E S Ozone Safety This product produces ozone during normal operation. The ozone is heavier than air, and the quantity is dependent on print volume. Providing the correct environmental parameters, as specified in the Xerox installation procedures, ensures that concentration levels meet safe limits. If you need additional information about ozone, request the Xerox publication, OZONE, 600P83222, by calling 1-800-828-6571 in the USA.
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NOTICES Notices Radio Frequency Emissions FCC in the USA This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the Federal Communications Commission Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
NOTICES Safety Extra Low Voltage Approval This Xerox digital press is in compliance with various governmental agencies and national safety regulations. All system ports meet the Safety Extra Low Voltage (SELV) circuits for connection to customer-owned devices and networks. Additions of customer-owned or third-party accessories that are attached to the press must meet or exceed the requirements previously listed. All modules that require external connection must be installed per the installation procedure.
NOTICES It’s Illegal in the USA Congress, by statute, has forbidden the reproduction of the following subjects under certain circumstances. Penalties of fine or imprisonment may be imposed on those guilty of making such reproductions. 1.
NOTICES 2. Adjusted Compensation Certificates for Veterans of the World Wars. 3. Obligations or Securities of any Foreign Government, Bank, or Corporation. 4. Copyrighted material, unless permission of the copyright owner has been obtained or the reproduction falls within the “fair use” or library reproduction rights provisions of the copyright law. Further information of these provisions may be obtained from the Copyright Office, Library of Congress, Washington, D.C. 20559. Ask for Circular R21. 5.
NOTICES It’s Illegal in Canada Parliament, by statute, has forbidden the reproduction of the following subjects under certain circumstances. Penalties of fines or imprisonment may be imposed on those guilty of making such copies. 1. Current bank notes or current paper money. 2. Obligations or securities of a government or bank. 3. Exchequer bill paper or revenue paper. 4. The public seal of Canada or of a province, or the seal of a public body or authority in Canada, or of a court of law. 5.
NOTICES Environmental Notices for the USA As an ENERGY STAR® partner, Xerox Corporation has determined that the basic configuration of this networked printer meets the ENERGY STAR guidelines for energy efficiency. The ENERGY STAR name and logo are registered United Stated trademarks. The ENERGY STAR Office Equipment Program is a team effort between U.S.
NOTICES Product Recycling and Disposal Xerox operates a worldwide equipment takeback and reuse/recycle program. Contact your Xerox sales representative to determine whether this Xerox product is part of the program. For more information about Xerox environmental programs, visit www.xerox.com (refer to the “About Xerox” section).
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CONVENTIONS Conventions Standardized conventions have been used in this manual to assist you in visually locating and identifying information quickly. Symbols CAUTION: This symbol alerts you to an action that may cause damage to hardware, software, or result in the loss of data. WARNING: Warnings alert you to an action that may cause bodily injury. WARNING: This symbol identifies an area on the machine that is HOT and may cause burn injuries.
CONVENTIONS KEY POINT: This symbol identifies information that is being emphasized and is important for you to remember. The 1 2 3... symbol indicates the beginning of a task or work process you should use to complete a procedure and is followed by the first step of a numbered procedure, task, or work process. 1 2 3 NOTE: This symbol calls your attention to information that is helpful, but not essential to complete a procedure or task.
CONVENTIONS Writing Style Conventions E HC S FOR DOCUCOLOR • Bold type indicates the name of a button to press or touch. • Underlining is used to emphasize a word or term. • Italic type is used for the text associated with symbols such as Cautions, Notes, Key Points, etc. to visually bring the information to your attention. • Italic type is also used to indicate names, such as the name of a chapter, or the name of a screen.
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Enhanced high capacity stacker The Stacker Tray has a capacity of 3500 sheets of 24 lb (90 g/m2) centerline paper (or 370mm high). The Top Tray has a capacity of 250 sheets of 24 lb 90 gm2 centerline paper. The EHCS is supplied with two Stacker Carts. If needed, you can purchase an additional Stacker Cart. Contact your Xerox representative for further details. With the EHCS you can: E HC S FOR DOCUCOLOR • select Offset Mode when collated sets are sent to the Stacker Tray (also known as the main tray).
ENHANCED H I G H C A P A C I T Y S T A CK E R Identifying the Parts Top Tray Control Panel Front Door access to Stacker Figure 1.
ENHANCED H I G H C A P A C I T Y S T A CK E R Control Panel 7 8 6 1 3 2 4 EN HA N CED H IG H C A PAC ITY S TACK ER 9 5 Figure 2. EHCS Control Panel Name Function 1 Ready light The Ready light blinks during initialization and is constant when the EHCS is in use or in standby mode. 2 Sample set button Press to have the EHCS deliver the next collated set to the top tray. 3 Unload button Press once to lower the Stacker Tray and unlock the front door.
ENHANCED H I G H C A P A C I T Y S T A CK E R Paper Path KEY POINT: Labels must be sent to the Top Tray. . Top Tray Sheets are transported to the Top Tray: • When sheets are purged after a paper jam. • When the Sample Set button is selected. • When selected as an Output Location. Top Tray Bypass From digital press Stacker Tray Stacker Cart Cart Figure 3. EHCS Paper Paths Stacker Tray Collated sets are transported to the Stacker Tray.
ENHANCED H I G H C A P A C I T Y S T A CK E R • Stacker Tray will accept 64 - 280 g/m2 - either coated or uncoated stock with possibility of degraded stock quality and increased jam rate • Transparencies may be run to either the Top Tray or the Stack Tray. Stack height should be limited to 100 transparencies. • Coated paper lighter than 100 g/m2 may not run as reliably as coated paper heavier than 100 g/m2. • Non-standard papers longer than 305 mm (12") in the feed direction require 210 mm (8.
ENHANCED H I G H C A P A C I T Y S T A CK E R Paper Specifications Paper Size Output Industry Designation Inches Orientation Stacker Tray 64 - 280 g/m2 Bypass 64 - 280 g/m2 Top Tray 64 - 280 g/m2 B5 7.2 x 10.1 SEF No No Yes B5 7.2 x 10.1 LEF Yes Yes Yes A4 8.3 x 11.7 SEF No Letter 8.5 x 11 SEF No 8.5 x 13 SEF Legal 8.5 x 14 SEF B4 10.1 x 14.3 SEF Yes Yes Yes 11 x 14.9 SEF Tabloid 11 x 17 SEF A3 11.7 x 16.5 SEF 12 x 18 SEF 12.6 x 19.
ENHANCED H I G H C A P A C I T Y S T A CK E R Unloading the Stacker Tray Use the following procedure to unload the Stacker Tray when it is full, or you want to retrieve a job that has been completed. 1 Press the Unload button on the Stacker Control Panel. The Wait light blinks until the Stacker Tray has reached the down position. 2 3 4 5 6 7 8 Open the front door when the Unload Light illuminates. EN HA N CED H IG H C A PAC ITY S TACK ER Position the securing bar on top of the stacked paper.
ENHANCED H I G H C A P A C I T Y S T A CK E R Selecting Features If sending a job through the network, refer to the documentation that came with your color server for information on how to select stacker options on the print driver screens. Use the following instructions when using the digital press scanner to make prints. Obtaining a Sample Set Occasionally you may want to check the image quality during a long run of a print job. To accomplish this, the EHCS provides you with the Sample Set feature.
ENHANCED On the next screen, make the desired selections under Output Delivery and Output Assembly, then touch the Stacker button. EN HA N CED H IG H C A PAC ITY S TACK ER 2 H I G H C A P A C I T Y S T A CK E R Figure 5. Basic Features Output Screen 3 Select Stacker. Figure 6. Output Stacker Screen E HC S FOR DOCUCOLOR 4 Touch Save. 5 When you desire a sample set, press the Sample Set button on the stacker control panel.
ENHANCED H I G H C A P A C I T Y S T A CK E R How to Enable Offset When the Offset option is selected, each set of sheets is offset by 15 mm (0.6 inches) for easy separation. To enable offset, perform the following: 1 From the Basic Screen, select the More... button, located on the Copy Output column. Figure 7. Basic Features Screen 2 Select the Stacker button, under the Output Device column. Figure 8.
ENHANCED Select the following: • Stacker • Offset EN HA N CED H IG H C A PAC ITY S TACK ER 3 H I G H C A P A C I T Y S T A CK E R Figure 9. Output: Stacker Screen 4 E HC S FOR DOCUCOLOR Select Save.
ENHANCED H I G H C A P A C I T Y S T A CK E R Jam Clearance A paper jam in the EHCS will be indicated by a message on the digital press Touch Screen. Follow the instructions displayed. The image on the EHCS Control Panel will flash showing the area where the jam is located. Clear Bypass area jam Green Handle Green Handle Figure 10. EHCS Bypass Jam Clearance Areas Perform the following steps to clear the EHCS jam in the Bypass area and resume printing. 12 1 2 Lift the EHCS Top Cover.
ENHANCED H I G H C A P A C I T Y S T A CK E R Clear Top Tray and Stacker Tray paper jams To clear the Top Tray, remove all paper from the Top Tray. Perform the following steps to clear a jam from the Stacker Tray area and resume printing. 1 Press the Unload button on the Stacker Control Panel. The Wait light blinks until the Stacker Tray has reached the down position. 2 3 4 5 6 7 Open the front door when the Unload Light illuminates.
ENHANCED H I G H C A P A C I T Y S T A CK E R Maintenance Do not clean any area inside the EHCS. If the covers or Front Door require cleaning, dampen a paper towel or soft, clean cloth with a liquid, nonabrasive glass cleaner or water. To avoid damage to the EHCS, do not pour or spray the cleaner or water directly onto the EHCS. Always apply the liquid to the cloth first.
ENHANCED H I G H C A P A C I T Y S T A CK E R Loss of Power If power is interrupted to the EHCS: • Ensure the power cord is plugged in to the proper wall receptacle. • Ensure that the digital press power is on and the Ground Fault Indicator is in the On position. • If the power has not been restored by the above procedure, call Xerox Customer Support.
ENHANCED 16 H I G H C A P A C I T Y S T A CK E R EHCS FOR DOCUCOLOR 2 0 60 /2 0 45 O P E R A T O R M A N U A L
701P40232 June, 2003 Xerox Corporation Global Knowledge and Language Services 780 Salt Road Webster, New York 14580
