User guide
Table Of Contents
- Table of contents
- Introduction
- System overview of the 4635 LPS
- Using the PC UI
- Paper facts
- System control tasks
- Job control tasks
- Online printing tasks
- Offline printing tasks
- UNKNOWN
- Power on the open-reel tape drive
- Load an open-reel tape
- Load an open-reel tape by hand
- Unload an open-reel tape
- Unload an open-reel tape during a power failure
- Handle open-reel tapes
- Power on the 18 track 1/2 inch cartridge tape drive
- Unload a 1/2 inch cartridge
- Power off the 18/36 track 1/2 inch tape drive
- Handle cartridge tapes
- Load a 1/4 inch cartridge tape
- Handle 1/4 inch cartridge tapes
- Load a floppy disk
- Handle floppy disks
- Start an offline print job
- Rewind/unload tape
- Space
- Move
- UNKNOWN
- HIP printing tasks
- Status and print tasks
- File control tasks
- Maintenance tasks
- Precautions you should take
- Cleaning supplies
- Maintaining the printer
- Replacing the dry ink cartridge
- Replacing the dry ink waste container
- Adding fuser agent
- Cleaning the sensors and the reflecting surfaces
- Tape drive cleaning schedule
- Cleaning precautions—READ BEFORE CLEANING
- Cleaning procedures
- When to clean the tape drive
- Cleaning procedures
- How to clean the floppy disk drive
- Installing the custom transfer assist blade
- Setting tray size with the custom transfer assist blades
- Problem solving tasks
- LPS problems
- Printing problems
- Paper jams
- Incorrect paper size message
- Stacker bin problems
- System controller problems
- Tape drive does not perform self-load routine
- “OK” appears on the tape drive message display, but the loading door is closed
- Basic recovery procedure
- Initial program load (IPL) procedure fails
- You cannot insert a cartridge
- Tape does not unload
- Unloading a cartridge after a power failure
- Tape winds completely out of cartridge
- Message display is blank
- Tape drive does not become ready
- LPS problems
- MICR operating procedures
- Bar code operating procedures
- A. Meter reading and reporting
- B. Supplies
- Glossary
- Index

11. Maintenance tasks
This chapter contains instructions for performing routine
maintenance tasks for the LPS. The activities described here are
essential to maintain system reliability and productivity.
This chapter also contains instructions for using the custom
transfer assist blade.
Precautions you should take
For your own safety and to protect the LPS, follow these
precautions whenever you perform maintenance tasks:
• Use only replacement supplies recommended by Xerox or
Rank Xerox.
• Keep replacement supplies in stock. (Refer to appendix B,
“Supplies.”)
• Handle all system parts carefully when performing
maintenance tasks.
• To prevent spillage, always use a drop cloth when replacing
the dry ink, dry ink waste container, or fuser agent.
Cleaning supplies
The cleaning supplies necessary to complete the cleaning tasks
are described in this chapter, where appropriate. Additional
information can be found in appendix B, “Supplies.”
Maintaining the printer
When supplies for the LPS need to be replaced, for instance,
when the dry ink supply is low, the following indications appear:
• If enabled, the Attention light goes on.
• A message and instructions appear on the printer control
console.
• The Hint icon appears on the PC UI and the printer control
console.
Note: If the Attention light is turned off, the Hint icon does
not appear.
To ensure that the LPS runs efficiently, replace the appropriate
supplies as soon as possible after seeing the indications. If you
do not do so, the printer eventually stops and does not continue
until you replace the supplies.
XEROX 4635 LASER PRINTING SYSTEM OPERATOR GUIDE 11-1