TM TM 30 00 W FR SIN EW AV 614 UL CSA458 107.1 -01 E INVFREED ER OM TER SW /CH 30 00 AR GE R Mod Num el ber FGA Num ber EE FSW 30 00 5-3 00 0 00 3033 Inv / SW AC er arg ert Ch Inv On M O D EE Re set M DO EE FR Seri al e er ert Inv le ab En FR No erter Nominal Mo Nominal DC de: Maminal AC Opera Max. ConAC Outputing Max. Op tin Output Vo Volta x. era uou t lta ge: ge: 12 InpCon tin s ACFreque Ma ut: tin g DC 120 Vdc Ou uou Max. Ou 300 s Inp tpuncy: Vac t Cur60 Max.
About Xantrex Date and Revision Xantrex Technology Inc. (www.xantrex.com), a subsidiary of Schneider Electric, is a world leader in the development, manufacturing and marketing of advanced power electronic products and systems for the renewable and mobile power markets. The company's products convert and control raw electrical power from any central, distributed, renewable, or backup power source into high-quality power required by electronic equipment and the electricity grid.
About This Guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for operating, troubleshooting, and maintaining the Freedom SW 3000 Inverter/Charger. Scope The Guide provides safety and operating guidelines as well as information on configuring the inverter/charger. It also provides information about troubleshooting the unit. It does not provide details about particular brands of batteries. You need to consult individual battery manufacturers for this information.
Related Information You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com. NOTE: The Installation Guide (Document Part Number: 975-0546-01-01) is primarily intended for qualified installers who need to install and configure the Freedom SW 3000 Inverter/Charger.
Important Safety Instructions IMPORTANT: READ AND SAVE THIS OWNER’S GUIDE FOR FUTURE REFERENCE. ELECTRICAL SHOCK HAZARD • This chapter contains important safety and installation instructions for the Freedom SW 3000 Inverter/Charger (Freedom SW 3000). Each time, before using the Freedom SW 3000, READ ALL instructions and cautionary markings on or provided with the inverter/charger, the batteries, and all appropriate sections of this guide. NOTE: The Freedom SW 3000 contains no user-serviceable parts.
FIRE AND BURN HAZARD • • Do not cover or obstruct the air intake vent openings and/or install in a zero-clearance compartment. Do not use transformerless battery chargers in conjunction with the inverter/charger due to overheating. Failure to follow these instructions will result in death or serious injury. NOTES: 1. Follow these instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of the battery.
Precautions When Working With Batteries 5. BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLOSION FROM VENTED GASES HAZARDS • • • • Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection. Avoid touching your eyes and wiping your forehead while working near batteries. See note #4. Remove all personal metal items, like rings, bracelets, and watches when working with batteries. See notes #5 and #6 below.
Precautions When Preparing to Charge Precautions When Placing the Inverter/Charger EXPOSURE TO CHEMICALS AND GASES HAZARD RISK OF DAMAGE TO THE INVERTER/CHARGER • • • • Make sure the area around the battery is well ventilated. Make sure the voltage of the batteries matches the output voltage of the inverter/charger. Be careful to keep corrosion from coming into contact with your eyes and skin when cleaning battery terminals. Failure to follow these instructions can result in death or serious injury.
Regulatory The Freedom SW 3000 Inverter/Charger is certified to appropriate US and Canadian standards. For more information see “Regulatory Approvals” on page 63. The Freedom SW 3000 Inverter/Charger is intended to be used for residential or commercial applications. It is not intended for other applications as it may not comply with the additional safety code requirements needed for those other applications. See “Limitations On Use” below.
Contents Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 System Start-up Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Viewing the Firmware Revision Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction Congratulations on your purchase of the Freedom SW 3000 Inverter/ Charger (Freedom SW 3000). The Freedom SW 3000 has been designed to give you premium power, ease of use, and outstanding reliability. Please read this chapter to familiarize yourself with the main performance and protection features of the Freedom SW 3000.
Introduction About the Freedom SW 3000 Inverter/Charger The Freedom SW 3000 is a convenient combination of an inverter, multistage battery charger, and transfer switch in one electronic device. • • • • 2 As an inverter, the Freedom SW 3000 provides true sine wave power for your microwave, entertainment system, computer, and other loads. This power is identical to the AC source provided from the utility grid (power company).
Introduction How the Freedom SW 3000 Inverter/Charger Charging Works The Freedom SW 3000’s charging function: The Freedom SW 3000 is designed to: • • • invert, charge, and accept both split phase and dual input. With AC input available from the utility grid or a generator, power is passed through the Freedom SW 3000 Inverter/Charger to operate connected AC loads. The remaining AC power not used by loads is converted to DC power and used to charge batteries.
Introduction Load Management The Freedom SW 3000 has a built-in transfer relay that connects your inverter output or AC input from the utility grid or generator to your loads. Because the usual AC power sources such as campground outlets or small generators often have limited current availability, having the capability to manage your AC loads is extremely valuable.
Introduction Comprehensive Electronic Protection The Xanbus-enabled designation means that this product works on a Xanbus network. Xanbus-enabled products are: • • • • Easy to use. The Xanbus network simplifies operation and automates routine tasks. Reliable. Software control eliminates analog signalling errors. Accurate. Digital information is less susceptible to interference and line loss. Upgradeable. Software upgrades mean your purchase will remain up to date.
Freedom SW 3000 Inverter/Charger Features This section describes the different parts of the Freedom SW 3000. Front and Side Panels AC Compartment Side Front Panel Controls and Status LEDs 30 00 W FR SIN EW AV 4 E IN FREE VE RT UL CSA458 107 .
Freedom SW 3000 Inverter/Charger Features Front and Side Panels Before you begin to operate the Freedom SW 3000, review the front panel features shown in Figure 3 and described in the next table. A detailed view of the lights and buttons on the front panel is shown in Figure 4 and described in the table next to it. 1 3 30 00 W SIN EW AV 4 UL CSA458 107 .
Freedom SW 3000 Inverter/Charger Features 2 1 Item Description 1 DC terminals. See “AC and DC Side Panels” on page 9 for more information. AC wiring compartment access panel with compartment cover on. See “AC and DC Side Panels” on page 9 for more information. Fault light illuminates if a fault condition occurs. AC/Charge light illuminates when the Freedom SW 3000 is in charge mode and is producing DC output to charge your batteries.
Freedom SW 3000 Inverter/Charger Features AC and DC Side Panels The DC side of the Freedom SW 3000 has the equipment ground lug, the positive (+) battery terminal, and the negative (–) battery terminal plus the remote network com port and battery temperature sensor com port. Item Description 1 Remote (REM) jack provides connection for the Freedom Sine Wave remote panel (supplied). Battery temperature sensor (BTS) jack provides connection for the battery temperature sensor (supplied).
Freedom SW 3000 Inverter/Charger Features Supplied Accessories 1 Item Description 1 Two DC terminal covers are supplied to prevent accidental contact with the DC cable connectors after installation. The red cover is for the positive cabling terminal, and the black cover is for the negative cabling terminal. 2 BTS, the Battery Temperature Sensor consists of: • Connector plugs into the BTS jack on the Freedom SW 3000. • Sensor cable is 25 feet (7.6 meters).
Freedom SW 3000 Inverter/Charger Features Optional System Accessories and Network Components System accessories can be used with the Freedom SW 3000 in a Xanbus system. The SCP provides configuration and monitoring capability for Xanbus-enabled devices such as the Freedom SW 3000. AGS automatically starts and stops your generator. Table 1 provides the part numbers for the system accessories. These optional accessories and network components are available from any authorized Xantrex dealer or at www.
Operating The Freedom SW 3000 This section contains detailed information and procedures for using your Freedom SW 3000. If you’re using the SCP to operate or monitor the status of the unit, also refer to the System Control Panel Owner’s Guide. Operating the Freedom SW 3000 with the Optional System Control Panel (SCP) The SCP provides operating, configuration, and monitoring capability for your Xanbus system.
Operating The Freedom SW 3000 Using the SCP As shown in Figure 7, the SCP has these important features : Display screen System information is shown on the display screen with an adjustable backlight. 1 2 3 4 Indicator lights Four indicator lights on the front panel indicate the operating status of the Xanbus system. 5 Push buttons Four push buttons allow you to select device menus and change or display settings.
Operating The Freedom SW 3000 Item Description 1 AC In/Charge light indicates that qualified AC is present at the input of an inverter/charger. When the Freedom SW 3000 is connected to a qualified AC source like the utility grid or a generator, this light on the SCP illuminates. 2 Inverter On light illuminates when the Freedom SW 3000 is enabled (turned on). 3 Low Battery light illuminates when the battery voltage on the Freedom SW 3000 is low.
Operating The Freedom SW 3000 System Start-up Check IMPORTANT: Review the “Important Safety Instructions” on page iv before operating the inverter/charger. To test inverting and charging from the Freedom SW 3000 front panel: Viewing the Firmware Revision Number You may need to view the firmware revision number of the Freedom SW 3000 when troubleshooting the unit with authorized service personnel. To view the firmware revision number: 1. 1.
Operating The Freedom SW 3000 Operating in Invert Mode IMPORTANT: Review the “Important Safety Instructions” on page iv before operating the inverter/charger. Once the inverter/charger is installed, you can operate it in invert mode. To operate in invert mode from the front panel: 1. Press the Inverter Enable button on the Freedom SW 3000. 2. If external AC is present, the External AC light illuminates. If AC is present and you want to operate the inverter, remove AC so the inverter turns on.
Operating The Freedom SW 3000 Operating in Charger Mode • • EXPOSURE TO CHEMICALS AND GASES HAZARD • • Make sure the area around the battery is well ventilated. Make sure the voltage of the batteries matches the output voltage of the inverter/charger. Failure to follow these instructions can result in death or serious injury.
Operating The Freedom SW 3000 When batteries are cold, their chemical reaction is sluggish, meaning they don’t absorb charge as easily. Thus a charge level optimized for room temperature will not charge the batteries sufficiently if they are cold. The charger must compensate by increasing its voltage to achieve the compensated equivalent of a room temperature charge.
Operating The Freedom SW 3000 To equalize your batteries: 1. Turn off or disconnect all loads on the battery. The voltage applied to the battery during equalization may damage your electronic equipment. As well, equalization won’t proceed correctly if loads are drawing current from the battery. 2. Check electrolyte level. Fill with distilled water if the electrolyte level is low. 3. To request the equalization charge, ensure the Charger is enabled. 4.
Operating The Freedom SW 3000 Operating Limits for Charger Operation The maximum output current for the Freedom SW 3000 is 150 amps. You can reduce the total output if you change the “Max Chg Rate” setting on the Freedom SW 3000 Advanced Menu or the maximum “Power Share”setting on the Freedom SW 3000 Basic Menu. current exceeds the Power Share setting. In this case, it will be up to the user to remove/disconnect loads if tripping the AC input breaker supplying the Freedom SW 3000 is to be avoided.
Operating The Freedom SW 3000 Monitoring the Freedom SW 3000 Indicator Lights The ten indicator lights on the front panel show you the operating status of the Freedom SW 3000. A description of the lights is provided in Table 3. If none of the front panel lights are on, see “Troubleshooting Reference” on page 47.
Operating The Freedom SW 3000 System Modes System modes are changed using the System Settings menu. The two system modes are: This section provides an overview of the two different system modes. • • The system modes described in this section affect the performance and behavior of the Freedom SW 3000 and all other Xanbus-enabled devices on the Xanbus system. You will have to change the system mode when travelling or when installing a Xanbus-enabled device.
Operating The Freedom SW 3000 Safe To enter Safe mode: 1. IMPORTANT: Before installing or removing a device on the network, put the network into Safe mode. Putting the network into safe mode prevents unexpected behavior. Characteristics Selecting Safe mode stops the generator (if it is running) and puts the SCP (and all Xanbus-enabled devices) into Safe mode. While in Safe mode, the SCP remains powered, “listening” to and reporting its status to the network.
Operating The Freedom SW 3000 4. Use the down arrow button to scroll through the other modes to select Safe mode. Figure 12 Safe Mode 5. Press Enter. You are now in Safe mode. 6. Press Exit twice to return to the System Home Screen. To exit Safe mode and return to Operating mode: 1. On the System Settings menu, under Desired Mode, select “Operating.” 2. Press Enter.
Configuration This section contains information about all configurable settings and procedures for the Freedom SW 3000. System Control Panel It provides information on using the SCP to configure the Freedom SW 3000 settings. Please refer to the System Control Panel Owner’s Guide for detailed information on how to use the SCP. The System Control Panel (SCP) provides configuration and monitoring capability for all Xanbus-enabled devices on the network.
Configuration System Menu Map Figure 13 provides a map of how the SCP screens and menus are organized. The order of devices appearing on the SCP will vary, depending on the order in which they’ve been connected to the network.
Configuration Viewing the System Screen Viewing the Select Device Menu The System screen displays system activity. The information appearing on the System screen varies with the status of the inverter/charger: Standby, Inverting, Charging, AC Bypass, or Equalize. See “Modes” on page 31 for an explanation of the different modes. For example, Figure 14 shows the Freedom SW 3000 in the float stage of charging.
Configuration Selecting the Freedom SW 3000 from the Select Device Menu To select the Freedom SW 3000 from the Select Device menu: 1. Selecting the Freedom SW 3000 Basic Menu Freedom SW 3000 basic menu lists status information and settings you may have to adjust on a routine basis. It provides access to basic control of the inverter/charger. With Freedom SW 3000 highlighted, press Enter. The Freedom SW 3000 menu appears, as shown in Figure 16.
Configuration To select the Freedom SW 3000 Advanced Menu: 1. On the Select Device menu with System highlighted, as shown in Figure 17, press Enter. Figure 18 Highlighting Global Menus Figure 17 Highlighting System on the Select Device Menu 2. 3. Press Enter. 4. Select Advanced and press Enter. 5. Press Exit to return to Select Device menu. Scroll with the down arrow button to highlight Global Menus.
Configuration Returning to Freedom SW 3000 Basic Menu Follow these steps to change any Freedom SW 3000 setting. You can return to viewing the Freedom SW 3000 basic menu by selecting Basic Menu from the Freedom SW 3000 advanced menu, as shown in Figure 19. Advanced menu items will no longer be visible on the SCP. 1. On the Freedom SW 3000 menu, use the up arrow or down arrow button to highlight the setting you want to change. 2.
Configuration Menu Structure Device Menu An overview of the Freedom SW 3000 menu structure is shown in Figure 20. The SCP displays the Freedom SW 3000 basic menu and advanced menu. The Freedom SW 3000 device menu displays status information on the different modes of the inverter/charger. The first three or four lines of the device screen displays dynamic content that changes, depending on what mode that the Freedom SW 3000 is in.
Configuration Battery Table 4 Modes Mode Description Float The third stage of three-stage battery charging. After the batteries reach full charge, charging voltage is reduced to a lower level to prevent gassing and to prolong battery life. This stage is often referred to as a maintenance charge. Rather than charging a battery, it keeps an already-charged battery from discharging while providing load current.
Configuration Menu (Basic) Charger The Freedom SW 3000 basic menu indicates the status of items and lists settings that you may have to adjust on a routine basis. Configurable setting This setting lets you enable or disable the operation of the charger. In the example shown, the charger is enabled. The default setting for the charger is enabled. If advanced menu is enabled, scroll through the Freedom SW 3000 advanced menu items until Basic Menu is highlighted and press Enter.
Configuration You can adjust the power share settings as follows: Range of values Increment Default 5 to 30 amps 5 amps 30 amps [Enabled] [10.0A] [On] [Flooded] When to use Set the Power Share setting to match the AC input breaker. Use this setting when connecting to an AC source. If using multiple AC sources via an AC transfer switch, adjust this setting to the smaller AC breaker size. Outcome Setting the value higher than the AC source’s external breaker could cause the external breaker to trip.
Configuration Yes n/a 13.0V Yes No Menu Cancel Figure 22 Equalize Confirmation Warning Figure 23 Equalization System Home Screen Selecting Yes takes you to the equalization system home screen, as shown in Figure 23. Table 5 provides an explanation of the content on the equalization system home screen.
Configuration Table 5 Equalization Home Screen Content Equalization Home Screen content Explanation of items displayed Precharging Time Remaining Battery Voltage Menu Cancel 36 • “Yes”—precharging occurs if batteries are not fully charged before equalization. Batteries must be fully charged before equalization. • “Done”—indicates the precharge is complete or if it was not required. Indicates the time left for equalization.
Configuration When to use Adjust this setting to your actual battery bank size. Batt Type Full name Battery Type Configurable setting Select the type of battery from flooded, custom, AGM, or gel. If a battery temperature sensor is not present, the Freedom SW 3000 uses the hot setting which is the default value, unless the setting has been adjusted during configuration. Outcome Reduces the maximum charger current to protect against charging smaller batteries too aggressively.
Configuration Menu (Advanced) The advanced menu lists settings that provide you with additional control over Freedom SW 3000. However, you may not have to adjust these settings as part of regular operation. For a listing of advanced menu items, see “Menu (Advanced)” on page 38.
Configuration Sub-Menus When to use Displayed only if in charger mode when you wish to control the maximum charge rate to your batteries. Configure Inv/Chg Menu Lo DC Volt Cfg/Inv Chg is a sub-menu. If selected, the following list of sub-menu items appears. Full name Max Chg Rate Full name Maximum charge rate Low DC input voltage shutdown Configurable setting level for the inverter.
Configuration Cfg AC Limits (Configure AC Limits) Force Charge Cfg AC Limits is a sub-menu. If selected, a list of sub-menu items appear. For more information on this sub menu, Configure AC Limits, see page 41. Configurable setting This setting forces the charger to be enabled (On) whenever you have re qualified AC. The default setting for Force Charge is On (enabled).
Configuration AC Limits (Configure AC Limits) When to use This setting lets you adjust the AC parameters when AC supply is outside of the lower voltage range required for electrical equipment. RISK OF DAMAGE TO EQUIPMENT The following configuration settings adjust the quality of the AC input source that the inverter/charger will qualify and pass through to your AC loads. Voltage or frequency that is too high or too low for a particular piece of load equipment may cause damage to that load.
Configuration Configurable setting This setting lets you adjust the voltage above which the inverter/charger no longer qualifies AC as “good” and transfers to Invert. Hi AC Volt [135V] Range of values Increment Default 62 to 70 Hz 1 Hz 65 Hz When to use This setting lets you adjust the AC parameters when the AC supply is outside the higher frequency range required for electrical equipment.
Configuration View Device Info (View Device Information) If you select the View Device Info, the Freedom SW 3000 Device Info menu appears, as shown in Figure 25, and allows you to view the Fault, Warning and Event logs and restore the default setting for the Freedom SW 3000. On the menu, the scroll bar (the black rectangular shape on the right) moves vertically as you scroll through the list, indicating where you are on the menu.
Configuration Restore Defaults Configurable setting The Restore Default command restores the default settings for each device. Restore Defaults When to use defaults. Adjust this setting when you wish to restore your settings to IMPORTANT: Restoring to defaults will overwrite all of the stored values.
Troubleshooting Introduction The Freedom SW 3000 is designed for high reliability of operation and has a number of protection features to provide trouble free operation. If, however, you have any problems operating your inverter/charger read this troubleshooting chapter. warning condition, so you should consult Table 8 and Table 9 for suggested actions after you have acknowledged the message. Refer to the System Control Panel Owner’s Guide for more information on faults and warnings.
Troubleshooting Table 6 Faults Types and Behaviors Fault type Behavior Escalating automatic faults Clear automatically if the fault condition goes away, just like an automatic fault. However, if an escalating automatic fault occurs several times within a defined time period, the escalating automatic fault becomes a manual fault, requiring user intervention. For example, if three faults occur in one minute, it will no longer clear itself but becomes a manual fault.
Troubleshooting Troubleshooting Reference This chapter provides you with troubleshooting tips to identify and solve most problems that can occur with the Freedom SW 3000. General Troubleshooting Guidelines This chapter is divided into the following four sections: This section will help you narrow down the source of any problem you may encounter. Please read the following troubleshooting steps: Section Page Number General Troubleshooting Guidelines See page 47. Warning Messages See page 49.
Troubleshooting 4. If your Freedom SW 3000 or SCP is not displaying a Fault light, check the following list to make sure that the present state of the installation allows proper operation of the unit: ❐ Is the inverter/charger located in a clean, dry, adequately ventilated place? ❐ Have the AC input breakers opened? If so, your pass through load may have exceeded the rating of one or more of the input breakers.
Troubleshooting Warning Messages Only Battery Low warning exists for the FSW3000. This warning will be recorded with a time stamp showing the date and time that the warning appeared. The warnings have been recorded with a time stamp to let you know the date and time that the warning appeared. See “Warning Types” on page 46 for an explanation of automatic and manual warnings. You can view the warning by selecting Warning Log from the Device Info menu in the Freedom SW 3000 Advanced Menu.
Troubleshooting Fault Messages When the Freedom SW 3000 detects a fault condition, the fault is displayed on the SCP and also is indicated by the illuminated red Fault light on the Freedom SW 3000 front panel. A fault affects the operation of the unit. See “Fault Types” on page 45 for an explanation of the different fault types. You can view the 20 most recent fault messages of the Freedom SW 3000 by selecting Fault Log from the Device Info menu in the Freedom SW 3000 Advanced Menu.
Troubleshooting Table 9 provides a detailed description of the fault messages and solutions. If you are unable to resolve the problem after referring to this table, contact your dealer or Customer Service. Table 9 Fault Messages Fault Number Message Fault Type Cause Solution F0 Unit is too hot and has shut down. See guide. Automatic FET1 Over Temperature Shutdown Clear the fault and attempt restart. Ensure adequate ventilation around the Freedom SW 3000. Reduce AC loads.
Troubleshooting Table 9 Fault Messages Fault Number Message Fault Type Cause Solution F6 Too many AC loads. Turn some off, clear fault, try again. Escalating Auto Fault. Must occur 3 times in 30 seconds before becoming a manual fault. AC Overload Shutdown (AC OUTPUT) Clear the fault and attempt restart. Reduce AC loads. Check that AC input wiring is not connected to the AC output. F9 Battery voltage is too high. See guide.
Troubleshooting Table 9 Fault Messages Fault Number Message Fault Type Cause Solution F24 Inverter/Charger internal failure. Service required. Escalating Auto Fault. Must occur 3 times in 60 seconds before becoming a manual fault. AC Under Voltage Shutdown (Inverter AC output) Service required. F29 AC Backfeed fault: Service immediately. Manual AC Backfeed Shutdown Service required. F30 Unit is too cold and has shut down. See guide.
Troubleshooting Inverter Applications The Freedom SW 3000 performs differently depending on the AC loads connected to it. If you are having problems with any of your loads, read this section. If a motor fails to start within a few seconds or loses power after running for a time, it should be turned off. When the inverter attempts to start a load that is greater than it can handle, the inverter will turn itself off after a few seconds.
Battery Charging Reference This section describes the multistage charging algorithm (formula) of the Freedom SW 3000. Battery Types Freedom SW 3000 charges flooded (or wet) lead-acid, gel, AGM (absorbed glass mat), and custom batteries. See “Batt Type” on page 16 for information on selecting your battery type. Flooded (or wet) batteries have removable battery caps for refilling with distilled water and testing the electrolyte.
Battery Charging Reference Charge Algorithm Stages Three-Stage charging If three-stage charging is enabled, the Freedom SW 3000 will charge batteries in a sequence known as three-stage charging. The charging voltage delivered to the battery depends on the battery: • • • type setting temperature (by switch setting or battery temperature sensor) state of charge The three automatic stages are: • • • bulk absorption float See Figure 27 for a graph of the three-stage charging profile.
Battery Charging Reference Equalization Charge The equalization charge must be manually initiated from the SCP because it is not required each time the battery is recharged. Equalization is a deliberate overcharge designed to return each cell to optimum condition by reducing sulfation and stratification in the battery. The overcharge helps the battery to reach and maintain peak capacity. An equalization charge should be performed only on flooded, vented (nonsealed or “wet”) batteries.
Battery Charging Reference Charge Algorithm Graph Charge Algorithm Definitions Table 10 Battery Voltage Defaults Bulk Absorption Float Vcharge VA Voltage VG VF1 Icharge IB TCV IH 58 AGM Absorption Voltage (Vdc) 14.4 14.4 14.3 VG Gassing Voltage (Vdc) 13.5 13.8 13.45 VF1 Float Voltage (Vdc) 13.5 13.8 13.45 VF2 Float Exit Voltage (Vdc) 12.5 12.5 12.5 VE Equalize Voltage (Vdc) 15.
Battery Charging Reference Table 11 Battery Current Defaults Current Table 12 Battery Time Defaults Flooded (or wet) Gel AGM Time Flooded (or wet) Gel AGM IB Bulk Current (ADC) 20% Ah 20% Ah 20% Ah ΔTA Absorption Timeout (hours) 6 6 6 IH Absorption Exit Current (ADC) 2% Ah 2% Ah 2% Ah ΔTCV 1 1 1 IE Equalize Current (ADC) 10% Ah NA NA Constant Voltage Absorption Timeout (hours) ΔTF 7 7 7 Bulk Current (ADC) 20% Ah Float Timeout (days) ΔTE 1 NA NA IH Absorption Ex
Battery Charging Reference Battery Charger Interruption If battery charging is interrupted in bulk charge (for example, AC is disconnected, or a fault occurs), the unit will return to bulk charge when battery charging resumes. If battery charging is interrupted in any stage other than bulk, the unit will go to float charge when battery charging resumes. However, a new bulk charge cycle is initiated when battery charging begins, if: • • 60 the battery drops below 12.5 Vdc for 15 minutes (VF2) i.e.
Specifications NOTE: Specifications are subject to change without prior notice. Inverter Specifications Physical Specifications Base Unit Dimensions and Weight: L×W×H 385×340×200 mm (15.2×13.4×7.9 in.) Net Weight 30.9 kg (68.1 lbs) All inverter specifications are at nominal conditions: ambient temperature of 77 °F (25 °C), 3000 watt resistive load, 12 volts DC inverting on the RS3000, 120 volts AC, unless otherwise specified.
Specifications Charger Specifications Without a battery temperature sensor Charger Specifications Three settings with the following temperature values: Cool 50 °F (10 °C) Warm 77 °F (25 °C) Hot 104 °F (40 °C) The default value for this setting is Hot, and it can only be changed by a dealer, factory, or service centre. AC input voltage 85 – 135 VAC AC input frequency 60 Hz nominal, 55 – 65 Hz operating range Minimum battery voltage 5.0 VDC Maximum DC output voltage 16.
Specifications All transfer specifications are at nominal conditions: ambient temperature of 77 °F (25 °C), 120 VAC, 60 Hz input, unless otherwise specified. Transfer and General Specifications Environmental Specifications Nominal Ambient temperature 77 °F (25 °C) Maximum Operating Temperature 140 °F (60 °C) See “Invert Power Derating versus Ambient Temperature” on page 64.
Specifications Invert Power Derating vs. Ambient Temperature Charger Mode The inverter/charger delivers up to 3000 watts of sine wave output power. See figure below for temperature derating information. Charger output (bulk mode) is 150 amps DC to 40 °C ambient. In higher ambients, the charger will automatically derate (reduce output current) to maintain internal temperatures at a safe level. Output at 60 °C ambient is approximately 75 amps.
Warranty and Return Information Warranty What does this warranty cover and how long does it last? This Limited Warranty is provided by Xantrex Technology Inc. (“Xantrex”) and covers defects in workmanship and materials in your Freedom SW 3000 Inverter/Charger. This warranty period lasts for 24 months from the date of purchase at the point of sale to you, the original end user customer, unless otherwise agreed in writing (the “Warranty Period”).
Warranty and Return Information What proof of purchase is required? In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.
Warranty and Return Information Disclaimer Product Exclusions THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUC
Warranty and Return Information Return Material Authorization Policy For those products that are not being repaired in the field and are being returned to Xantrex, before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory “Ship To” address. Products must also be shipped prepaid.
Warranty and Return Information Information About Your System As soon as you open your Freedom SW 3000 Inverter/Charger package, record the following information and be sure to keep your proof of purchase. ❐ Serial Number ______________________ ❐ Product Number 815-3000 ❐ Purchased From ______________________ ❐ Purchase Date ______________________ If you need to contact Customer Service, please record the following details before calling.
Xantrex Technology Inc. 1 800 670 0707 Tel toll free 1 408 987 6030 Tel direct 1 800 994 7828 Fax toll free customerservice@xantrex.com www.xantrex.com 975-0545-01-01 Printed in China.
