wy co R Operation, Maintenance & Parts Manual EZ Vibe Model EH035 TM Hand Held Gas Vibrator
TABLE OF CONTENTS Page # 1) Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2) Benefits of vibration . . . . . . . . . . . . . . . . . 2 3) Operation . . . . . . . . . . . . . . . . . . . . . . . . . 2 a) Starting procedure . . . . . . . . . . . . . . . . b) Vibrator insertion . . . . . . . . . . . . . . . . . 3 3 4) Maintenance . . . . . . . . . . . . . . . . . . . . . . . 3 a) Vibrator head . . . . . . . . . . . . . . . . . . . . b) Robin engine . . . . . . . . . . . . . . . . .
1. SAFETY Read and follow all safety precautions given in the Robin engine instruction manual for their EH035 engine. In addition, read and follow the safety instructions given below: DANGER ! ! Never fill the engine with gas while EZ Vibe is being carried. If fuel is spilt, wipe it away carefully and wait until the fuel has dried before starting engine! Flammable, no smoking! ! WARNING ! Always wear hearing and eye protection! Keep hands away from hot metal parts of the engine! 2.
a) Starting Procedure - Always check for gas tank and fuel hose leaks before using engine. - Insure fresh fuel is in tank. - Insure crank case is properly filled with oil. - Insure switch is “On”. - Push primer 7 to 10 times. - If engine is cold, place choke to the closed position. - Pull starter rope quickly, but do not pull to the point where additional rope does not come out. - If engine pops without starting, set choke to ½ open and pull again.
2) Pull the eccentric rotor assembly out of the housing. (If the bearings are stuck and you have difficulty removing them from the housing, screw end cap partly back into the housing and bounce the head and cap down on a block of wood, in order to loosen the bearings from their seat, then pull out rotor assembly.) Note: Hexagon Driver has left hand threads 3) Flush/clean rotor assembly and housing with solvent and wipe all parts clean. Replace bearings, seals and hex driver.
Phone # (262) 639-6770 or Toll Free # (800) 233-9926 RGA# The Wyco Tool Company 8635 Washington Ave Racine, Wisconsin 53406 Engine parts may also be obtained from The Wyco Tool Company or found locally at an authorized Robin dealer. To locate a Robin dealer in your area, call (630) 350-8200 or use their web page at: www.robinamerica.com 6.
THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. No agent, representative or distributor has any authority to alter the terms of this warranty in any way. Robin America, Inc warrants their engine under a separate warranty. A copy of the Robin warranty is included with this product. 7. PARTS The following pages contain part Drawings for Wyco’s EZ Vibe & Robin’s 4 Cycle Model EH035 Engine TM (When Wyco part numbers are listed, they are available directly from Wyco.
2 LOCTITE 545 1 -7- Description NUT, HEX JAM WASHER, FLAT BEARING, BALL HOUSING, SQUARE ROTOR 4 Qty 1 1 4 1 1 5 1.38B 432708 887015 096013 588331 718357 No 6 7 8 9 10 Description WASHER, FLAT SEAL, OIL END CAP DRIVER, HEX SHIM LOCTITE 545 3 Qty 1 2 1 1 2 10 1.38B 887015 *** *** 384446 419701 6 *** Manufacturer suggests using End Cap with pressed in seals 1.38B - #208231 however Seals and End Caps are available separately upon request.
8 15 -8- TM SQUARE HEAD 9 3 4 2 5 Item Wyco # Part Description 403103 Kit, Engine; Robin; 4 Cycle; 35cc 1 2 403106 Loop Strap, Steel; w/Rubber 431226 Bolt, Eye; 1/4-20 x 1 3 4 432010 Nut, Hex; 1/4-20; Zinc Plated 43201 1 Nut, Hex; 1/4-20; Acorn; Zinc 5 6 819012 S trap, Carry; Electric Motor * 7 403-001 Assy, Robin; Tubing & Casing 8 878-533 Assy, Vib Head; 1.38B; Full Sq 9 403105 Assy, Core; 5/16 " R.H.
CAMSHAFT Item Part Description Robin No 1 5921501400 Spacer 2 5923500001-1 Cam Lifter 3 5933003000 Cam Gear Assembly 4 5923500501 Cam Gear Shaft 5 5923500600 Cam Lifter Shaft 6 5933500000 Push Rod 10 5933002000 Rocker Arm Assembly 14 5933500100 Rocker Shaft 15 5933500200 Valve Spring 16 5933500300 Spring Retainer 17 5933500400 Exhaust Valve 18 5933500500 Intake Valve -9- Qty 2 2 1 1 1 2 2 1 2 2 1 1
AIR CLEANER & CHOKE -10-
AIR CLEANER & CHOKE Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 Robin No Wyco No 5931500900 5933001000 403213 5933500700 5316500701 5923502400 5923502500 5933501600 5923503500 5923502200-1 403214 0230059880 5933501200-1 403215 0240139970 0240159990 5923502301 403216 5923502600 0213069990 5933500800 403217 0140059480 5923503001 5923503100 0561080010 - Part Description Breather Pipe Cleaner Assembly Plate Air Cleaner Plate Check Valve Check Valve (1) Check Valve Plate Separator Plate Complet
CLUTCH Item 1 2 3 4 5 Robin No 5318003000 5318003010 5318003020 5938500000 0200089800 Wyco No 403207 403208 - Part Description Clutch Assembly Clutch Shoe Clutch Spring Clutch Bolt Washer -12- Qty 1 2 1 2 2
STARTER ASSEMBLY Item 1 2 3 4 5 6 7 10 11 13 Robin No 5935002000 5935500600 5025001020 5315022020 5315022040 5215002110 5425003010 5315023000 0140059480 5939500400 Wyco No 403203 403204 403205 403206 - Part Description Cover Starter Assembly Starter Rewind Spiral Spring Reel Starter Rope Starter Knob Set Screw Pulley Screw Assembly Model Label -13- Qty 1 1 1 1 1 1 1 1 4 1
CYLINDER BLOCK -14-
CYLINDER BLOCK Robin No Item 1 5931005000-1 5931004000 4 5921500700 5 5931500800 6 5921500502 7 5921501800 8 10 5921501000 11 5921501100 12 0119049960 13 0043605160 14 0119059470 15 0119059860 16 0043605140 17 5935500200-1 18 0119059531 19 5936500000 20 5936500100 21 5926500200-1 22 5926500300 23 5926015000 24 5926500600 25 0213169990 26 0043605180 27 0650109950 Wyco No 403230 403231 403201 -15- Part Description Cylinder Block Set Rocker Cover Complete Gasket, Cover Cam Gear Gasket, Rocker Cover Cover,
MUFFLER Item 1 2 3 4 5 Robin No 5923001000 5923501601 5923503400 0119059520 0140059962 Wyco No 403218 403219 - -16- Part Description Exhaust Muffler Muffler Gasket Muffler Cover Socket Head Bolt Screw Qty 1 1 1 2 1
CRANK SHAFT & PISTON Item 1 3 4 5 7 8 11 12 Robin No 5932003000 0440129950 0440109970 5932501000 5932500400 5932004000 0565099990 5932500900 Qty Part Description Crank Shaft - Complete 1 1 Oil Seal - L 1 Oil Seal - S 1 Clip 1 Piston 1 Piston Ring Set 2 Clip 1 Pin, Piston -17-
CARBURETOR -18-
CARBURETOR Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 29 30 31 33 34 35 36 37 38 39 Robin No 5936002000 5926002060 5236046140 5236046050 5246001150 5926008010 5236046040 5246001040 5926002040 5936002010 5246001010 5316005120 5236018040 5936002020 5206008030 5206008110 5236046010 5926002020 5426005030 5016004010 5923005001 0170059980 0022706000 5923501801 5923501900 5933500600 5257500300 0043605180 0043605100 0149069972 Wyco No 403209 403210 403211 403212 - Part Description Qty Carburetor 1
IGNITION Item 2 3 4 5 8 9 10 11 12 Robin No Wyco No 5937001010 403226 5937001020 5927500100 403227 0654009931 403228 0011306160 0031206000 0140049920 5257018001-2 5927003000 - Part Description Ignition Coil Flywheel CP Plug Cap Plug Cap Spring Bolt Assembly Washer Screw Wire Complete Wire Complete -20- Qty 1 1 1 1 1 1 2 1 1
COVER Item 1 2 3 4 5 Robin No Wyco No 5935500700 5935500500 403229 0140059920 004360510020 0140059480 - Part Description Cylinder Cover Plug Cover Screw Screw Assembly Screw Assembly -21- Qty 1 1 1 2 1
FUEL TANK Item 2 3 7 8 9 14 15 16 18 Robin No Wyco No 5936500200 5936003000 403220 5236503900 403221 0561059990 5926012000 403222 5036500200-1 403223 5036500300-1 403224 403225 5196500301 0736389961 Part Description Fuel Tank Tube Filter Hose Clamp Fuel Tank Assembly Cap Plate Plate Damper Caution Label -22- Qty 1 1 1 1 1 1 1 1 1
CLUTCH HOUSING ASSEMBLY Robin No Item 1 6341500200-1 6341500300 2 6341501200 3 6341500500 4 6342003000 5 0600179810 6 6341500600 7 0031435000 8 0031517000 9 0031532000 10 0119059950 11 0119059780 12 0119069750 13 Wyco No - Part Description Clutch Case 1, Clutch Parts Clutch Case 2, Clutch Parts Pipe Bracket, Clutch Parts Pipe Damper, Clutch Parts Clutch Drum, Clutch Parts Ball Bearing, Type 6003 Spacer, Clutch Parts Inner Snap Ring, 5000-131 Outer Snap Ring, 5100-66 Outer Snap Ring, 5100-125 Soc Head Cap
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THE WYCO TOOL wyco COMPANY R P.O. Box 081580 Racine, Wisconsin 53408 8635 Washington Ave Racine, Wisconsin 53406 Telephone: (262) 639-6770 or 1-800-233-9926 Fax No: (262) 639-2023 or 1-888-992-6872 Form #W146 2/05 DJO Printed in U.S.A.
