Specifications

S-45
05-E2B, 05-E2BG, WSM
DIESEL ENGINE
[3] SERVICING
(1) Cylinder Head and Valves
Top Clearance
1. Remove the cylinder head.
2. With the piston at TDC, use grease to affix three or four
plastigauges of a diameter 1.5 mm (0.059 in.) x 5.0 to 7.0 mm
(0.20 to 0.27 in.) long to the crown of the piston; keep the gauges
away from the intake valve and combustion chamber fittings.
3. Take the piston to an intermediate position, install the cylinder
head and tighten the head bolts to the specified torque.
4. Turn the crankshaft so the piston goes through TDC.
5. Remove the cylinder head and compare the width of the crushed
plastigages with the scale.
6. If they are out of spec, check the oil clearance of the crank pin,
journals and piston pin.
NOTEQ
• Top clearance = Width of the crushed plastigauge.
W1020190
Cylinder Head Surface Flatness
1. Clean the cylinder head surface.
2. Place a straightedge on the cylinder head’s four sides and two
diagonal as shown in the figure.
3. Measure the clearance with a thickness gauge.
4. If the measurement exceeds the allowable limit, correct it with a
surface grinder.
IMPORTANTQ
• Do not place the straightedge on the combustion chamber.
• Be sure to check the valve recessing after correcting.
W1027737
Top clearance Factory spec.
0.55 to 0.70 mm
0.0217 to 0.0276 in.
Tightening torque Cylinder head screws
63.7 to 68.6 N·m
6.5 to 7.0 kgf·m
47.0 to 50.6 ft-lbs
(1) Plastigauge (2) Scale
Cylinder head surface
flatness
Allowable limit
0.05 mm
0.0020 in.
KiSC issued 06, 2011 A