Instruction Manual Wright Manufacturing 4600X Wedgewood Blvd Frederick, Md 21703 Stander Intensity serial # 69788 and higher P/N 79510001 WARNING: READ THIS MANUAL BEFORE USING For your safety and for proper operation and maintenance read carefully and keep readily available for future reference.
Foreword Welcome to the progressive group of mowing professionals who use Wright mowers. We are focused on giving you advanced engineering and quality construction in each mower we build. This manual explains the features and promotes safer use of the mower. Please read it in its entirety and follow the instructions carefully so that you can have many years of safe and productive operation with your Wright product. This manual contains information pertaining to European models also.
TABLE OF CONTENTS PRE-DELIVERY SERVICE OF MOWER BY DEALER .............................................................................................5 1 INTRODUCTION...........................................................................................................................................................7 1.1 TECHNICAL DATA ....................................................................................................................................................7 1.
6.5 HYDRAULIC SYSTEM ............................................................................................................................................ 27 6.6 HYDRO OIL TANK CHECK / FILL ............................................................................................................................ 27 6.7 BLEEDING AIR FROM THE HYDRAULIC SYSTEM ...................................................................................................... 27 6.8 BATTERY SERVICE ..................
Pre-Delivery Service of Mower by Dealer WARNING If you are not completely familiar with the Safety Instruction Manual read it now before proceeding with the Pre-Delivery Service of the mower. Only your authorized Wright dealer should perform the Pre-Delivery Service of the mower. The Wright Stander Intensity is shipped completely assembled and has been adjusted and tested at the factory.
Move the engine throttle control to ¾ RPM speed setting. Turn on the blade clutch switch. Run blades for approximately one minute. Next, engage and disengage the blades a few times about 10 seconds apart. If the blades do not start and stop in a few seconds each time, service the blade brake system. With the blades on, disengage the OPC switch to test the Operator Presence Control switch (OPC). A time delay has been added to the OPC system.
1 Introduction This mower is built to the highest standards in the industry. However, carelessness or operator error may result in serious bodily injury or death. Accident and hazard prevention are dependent upon the awareness, concern, wisdom, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the information in this manual before operating the equipment.
1.2 General Safety Instructions The Wright Stander Intensity is designed with your safety in mind. It has the following safety systems with which you should become familiar: The warning decals on the mower including the instrument panel warning DO NOT disable any of the safety features.
1.4 Owner/User Notice WARNING The owner’s/user’s obligation is to instruct themselves and all potential users in the safe operation of this equipment and be sure they read and follow the instructions in this safety manual and other material provided by Wright Manufacturing, Inc. before using or allowing others to operate the equipment.
1.9 Regular Mower Safety Keep your Wright mower in good operating condition, and keep safety devices and shields in place and in working condition. Replace worn tire(s) with less than 3/32” of any tread groove left. Use tires with the tread pattern specified by Wright Mfg., Inc. only. DO NOT change the engine governor settings or over-rev the engine contrary to engine manufacturer specifications. Failure to comply can compromise operator safety, shorten equipment life and void your manufacturer’s warranty.
Before attempting to start the engine, follow all starting instructions below and in the engine operator’s manual. Look behind before backing up. Before leaving the operator’s position, even momentarily, turn off the blade clutch engagement switch and apply the parking brake. Keep others from coming near the mower. Get back on the mower as soon as possible.
1.15 Operation in Reverse WARNING Always keep a firm grip on the mower stationary handlebar with both hands. Keep both feet firmly on the foot platform. Look behind you before backing to prevent injuring yourself or anyone behind you. Operate the mower very slowly, inching it backward until you become familiar with how the mower operates. Always operate slowly if in an awkward location or position.
tires between 18 and 22 psi. Higher pressures will cause the tires to have less traction which may prevent safe operation. 1.18 Fuel Safety WARNING Handle gasoline with care – it is highly flammable. Do not smoke while handling gasoline. Use an approved gasoline container. Never remove the fuel cap or add gasoline to a running or hot engine or an engine that has not been allowed to cool for several minutes after running. Never fill the tank indoors and always clean up spilled gas.
2 Warning, Safety and Instructional Decals Specific safety warning decals are located on the equipment near immediate areas of potential hazards. Keep all safety signs legible. Remove all grease, dirt and debris from safety signs and instructional decals. Replace worn, damaged or missing safety decals. If an attachment or accessory has been installed, make sure current safety decals are visible.
3 Specifications Engine See your engine owner’s manual RPM: Full speed 3600 +/- 50 RPM (no load) / Idle: 1550 RPM Electrical System Charging System: Internal stator coil Battery Type: Maintenance free Battery Voltage: 12 Volts Fuses: Two, 20 amp blade type 15
Fuel System Capacity: 5.5 Gal. (20.8 L) Type of Fuel: Unleaded regular gasoline, minimum 85 octane. Do not use gasoline containing more than 10% ethanol. Do not mix oil with gasoline. Fuel Filter: In line Fuel shut off: On, Off located on fuel tank Safety Interlock System PTO switch must be disengaged, brake engaged and the control handles in the neutral and locked position to start the engine. Operator must have feet on the platform to engage the PTO and brake off or engine will stop.
4 Machine Description & Overview The Wright Stander Intensity is meant to solely cut, bag or mulch grass. The use for any other purpose is not recommended. Do not disconnect any safety switches or remove any decals. 1. Flexible Chute Deflector 2. Drive Tire 3. Fuel Tank 4. Fuel Cap 5. Brake Handle 6. Stationary Handle Bar 7. Control Levers 8. Deck Lift Handle 9. Kawasaki Engine 10. Muffler & Heat Shield 11. Caster Tire 12. Anti-Scalp Roller 13. Aero-Core Cutter Deck 14.
3 4.1 Operator’s Area 1 - Anti-Tip Wheels 2 - Brake Handle 3 - Deck Lift Handle 4 - Dash/Control Panel 5 - Fuel Tank 6 - Upright Pad 7 - Battery Box 8 - Foot Platform 2 4 5 6 7 8 1 4.2 Model & Serial Location The plate is affixed to the left side frame below the battery stand. Stated on the plate will be the model, date of assembly and serial number, these will be needed when ordering parts.
4.3 Control Panel & Steering Control Levers The Stander Intensity speed and direction are controlled by using the control handles. Moving the control handles equal distance forward or backward the machine moves in a straight line. By releasing the control handles during operation, the controls will return to the neutral position and the machine will stop.
4.6 Deck Lift Lever The “Quick Cut” height selector has fifteen different settings, ranging from 1.5” – 5.0” and will adjust the cut height in ¼” increments. To operate, insert detent pin (1) in desired cut height hole, grab deck lift handle and press the top button down (2) with thumb and lower to the selected cut height. The deck handle has a locking mechanism when the button is released but it is also recommended to use the detent pin as well. 2 1 4.
5 OPERATING INSTRUCTIONS WARNING If you are not completely familiar with the Safety Instruction Manual read it now before proceeding with the operation of the mower. REMEMBER THERE ARE CERTAIN PRECAUTIONS LISTED IN THIS MANUAL THAT YOU MUST NOW TAKE BEFORE STARTING THE MOWER. 5.1 Inspect Mower Before Each Use Inspection of Mower: Do not use the mower if any parts are not maintained in good operating condition. Examine all moving parts prior to each use.
quicker; Use caution if it is your first time. Now try moving the hand control levers, one at a time, very slightly, forward and backward. Gradually increase your speed until you are well acquainted with the operation of the hand controls and the mower’s behavior. After gaining a good feel for how the mower handles, gradually attempt higher engine speeds until familiar with operation at full throttle engine speed.
5.5.1 Never Drive Straight Onto or Off a Curb WARNING Never drive straight onto or off a curb. If you do the whole procedure at a very sharp angle it will tend to minimize the contact of the mower deck with the curb and you will be able to more safely control the mower. It is recommended to use ramps to drive on and off of curbs. Using ramps, you can easily back on and off without damaging your mower or the curb. 5.
the right-side rod) or the left side needs to go slower (by shortening the left-side rod). It is important that neither rod should be lengthened too far, as mentioned above. After getting the mower to track straight, readjust the neutral adjustment on the pump by using a ¼” allen wrench at the Return-to-Neutral (RTN) mechanism, if necessary. It is normal to make these adjustments from time to time. 5.
6.2 Height-of-Cut Before adjusting the height-of-cut be sure the mower engine is off, and rear tires have proper air pressure. Check for even tire wear. The height-of-cut can be adjusted the following way: • While holding the deck lift lever grip to the left of the upright, push down (with thumb or other hand) on the button at the top of the deck lift lever. With the button pushed down, move the deck lift lever forward to lower the deck or pull back to raise the deck.
6.3 Belt Tension Adjustment The pump drive belt is self-adjusting, and requires no adjustment, just replacement. The blade drive belt is self-adjusting also and requires no adjustment, just replacement. 6.3.1 Replacing the Drive Belt Stop the engine, remove the key and wait for all moving parts to stop. Remove the deck covers and remove the engine to blade belt. (Refer to replacing the cutter deck belt section) Remove retaining knob (A), and remove the access panel (B).
6.4 How to Move the Mower if the Engine Won’t Start Rotate both of the hydro bypass valve levers on the side of each hydraulic pump about ½ turn counterclockwise. It is important not to over tighten these levers. Damage may occur to the pump if this valve is over tightened. 6.5 Hydraulic System Whenever servicing the hydraulic system, it is of the utmost importance to keep any dirt or debris from getting into the system. Clean off all parts before disassembly and assembly.
6.8 Battery Service The battery is 12 volts and is a maintenance free battery. Charge the battery only if it will not start the mower properly. Remove the battery from the mower before charging. Follow the instructions of the battery charger for proper and safe charging of the battery. To access the battery, first, park the machine safely. Remove the retainer knob (A) and remove battery cover (B). B A 6.
6.12 Fuel Evaporation System All Wright Stander I’s need to have this mandatory feature. Do Not alter or remove. Do Not fill past the “Max Fill Level” line. Over-filling could result in clogging the roll-over vent and/or contaminating the purge canister. The vapor canister is located under the dash. Inspect and clean dust filter every 500 hrs or annually. Vent / Purge Dust Filter WARNING 6.
6.14 Loading and Unloading Use extreme caution when loading and unloading units on/off trailers or trucks. One full width ramp that extends beyond the rear tires is recommended rather than individual ramps for each side of the unit. The ramp should be long enough so that the angles between the ramp and the trailer or truck does not exceed 15 degrees. A steeper angle may cause the mower deck components to get caught as the unit moves from ramp to trailer or truck.
7 Electrical Schematic 31
8 Decals 76490015 DECAL, 36” 76490008 DECAL, 48” 76490007 DECAL, 52” 76990006 DECAL, STANDER INTENSITY 76460001 DECAL, DANGER BLADE HAZARD 76490007 DECAL, 52” 76490001 DECAL, SHIELD MISSING 76490100 DECAL, AERO-CORE DECK 76490023 DECAL, CIRCLE WITH W 76490051 DECAL, DECK COMMERCIAL BENEFITS 76490101 MOWER PATENT NUMBERS 76410161 DECAL, ALL LOGOS 76490059 DECAL, AMERICAN FLAG 32
Inspect for cracks in frame, cutter deck or other steel parts Inspect all belts for wear and alignment Check all bolts and nuts for tightness (tighten as necessary) Check hydraulic oil reservoir level and fill as needed (refer to Hydro Oil Tank Check & Fill section) Grease caster yokes (refer to Lubrication section) Inspect deck anti scalps wheels, ensure free moving Check tire pressure; Rear tires 18-22 psi Check and clean engine cooling fins with compressed air Replace fuel filter (when clogged) Check eng
Maintenance Record Date Maintenance/Service Performed 34 Unit Hours Shop/Technician
Wright Manufacturing, Inc. (hereinafter: WMI) warrants to the original owner that the new WMI mower accompanying this document will be free from manufacturing defects in materials or workmanship subject to the following limitations and exclusions.
FEDERAL AND CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The United States Environmental Protection Agency (EPA), California Air Resources Board (CARB) and Wright Manufacturing, Inc. (WMI) are pleased to explain the evaporative emission control system (EECS) warranty on your 2013 - 2014 commercial mower.
(2) Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. (3) Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part.
Cut Quality and Mowing Tips Problem Description Possible Cause Streaking is when strips of uncut grass are left behind. Streaking Stepped cutting is sharp ridges left in the lawn surface.
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