Instruction Manual Wright Manufacturing 4600X Wedgewood Blvd Frederick, Md 21703 Stander X, Serial 63495 and Higher WARNING: READ THIS MANUAL BEFORE USING For your safety and for proper operation and maintenance read carefully and keep readily available for future reference.
Foreword Welcome to the progressive group of mowing professionals who use Wright mowers. We are focused on giving you advanced engineering and quality construction in each mower we build. This manual explains the features and promotes safer use of the mower. Please read it in its entirety and follow the instructions carefully so that you can have many years of safe and productive operation with your Wright product. This manual may contain information pertaining to European models also.
TABLE OF CONTENT PRE-DELIVERY SERVICE OF MOWER BY DEALER ............................................................................................ 1 1. INTRODUCTION ................................................................................................................................................... 3 1.1 TECHNICAL DATA .............................................................................................................................................. 3 1.2 GENERAL SAFETY RULES .....
6.8 SPRING PLATFORM ADJUSTMENT ............................................................................................................... 23 6.9 LUBRICATION................................................................................................................................................... 23 6.10 BATTERY SERVICE ....................................................................................................................................... 24 6.
PRE-DELIVERY SERVICE OF MOWER BY DEALER WARNING Before proceeding with the Pre-Delivery Service of your mower, please read the safety instructions manual in its entirety. Only your authorized Wright dealer should perform the Pre-Delivery Service of the mower. The Wright Stander X is shipped completely assembled and has been adjusted and tested at the factory.
Turn on the blade clutch switch. Run blades for approximately one minute. Next, engage and disengage the blades a few times about 10 seconds apart. If the blades do not start and stop in a few seconds each time, service the blade brake system. With the blades on, disengage the OPC switch to test the Operator Presence Control switch (OPC). A time delay has been added to the OPC system. The engine should die and the blades should stop with-in 6-9 seconds after stepping off of the foot platform.
1 Introduction This mower is built to the highest standards in the industry. However, carelessness or operator error may result in serious bodily injury or death. Accident and hazard prevention are dependent upon the awareness, concern, wisdom, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the information in this manual before operating the equipment.
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material provided by Wright Manufacturing, Inc. before using or allowing others to operate the equipment. DO NOT operate this unit unless you carefully read, understand and follow the operation and safety instructions contained in this manual and the warning decals provided on the unit. DO NOT allow other persons to use this unit unless you make sure they carefully read, understand and follow these instructions. Never allow children to operate or play on the unit. WARNING 1.
1.10 Prevent Fires WARNING Machine fires and structural fires can occur if a machine is stored before allowing it to cool, if debris is not removed from critical areas of the machine, or if the machine is stored near combustible materials. • Remove grass and debris completely from engine compartment and muffler area, and from on top of the mower deck, before and after operating machine, especially after mowing or mulching in dry conditions. • Always shut off fuel when storing or transporting.
• DO NOT allow inexperienced persons to operate the mower until they have read and understood these safety instructions. Operate the mower at slower speeds while becoming familiar with it. • The grass discharge chute deflector must be installed at all times and in the down position except that it may be raised when cleaning out the deck, or a grass catcher is installed or a mulch kit and block-off plate is properly installed.
1.17 Operation on Slopes WARNING DO NOT operate on steep slopes. DO NOT operate the mower on slopes steeper than you can feel secure about the traction of the tires and the stability of the mower. DO NOT operate the mower on slopes at all when the grass is wet. There is a danger of suddenly sliding sideways or down the hill. DO NOT mow near drop-offs or near water. When operating on a slope, travel across the grade whenever possible, not in an up or down pattern.
WARNING 1.19 Hydraulic Safety Use paper or cardboard and not hands to search for leaks. Keep body and hands away from pin holes or fittings that eject hydraulic fluid under high pressure. Hydraulic fluid escaping under high pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Seek medical attention immediately.
2 Warning, Safety and Instructional Decals • • • • Specific safety warning decals are located on the equipment near immediate areas of potential hazards. Keep all safety signs legible. Remove all grease, dirt and debris from safety signs and instructional decals. Replace worn, damaged or missing safety decals. If an attachment or accessory has been installed, make sure current safety decals are visible. 1. Blade engage/disengage switch 2. Ignition switch, Off 3. Ignition switch, Run 4.
Warning, denotes potential hazardous situation which, if not avoided, could result in minor to serious injury or death Warning, rotating blades, Keep hands, feet and clothing away from rotating blades. Use safety glasses to avoid thrown material. To inspect blades or clean under side of cutter deck, apply parking brake and remove ignition key. Caution, rotating pulleys and belts. Keep shields and covers in place while machine is in operation.
Fuel System • • • • Capacity: 5.6 Gal. (21 L) Type of Fuel: Unleaded regular gasoline, minimum 85 octane. Do not use gasoline containing more than 10% ethanol. Do not mix oil with gasoline. Fuel Filter: In line Fuel shut off: On, Off located on fuel tank Safety Interlock System • • PTO switch must be disengaged, brake engaged and the control handles in the neutral and locked position to start the engine. Operator must have feet on the platform to engage the PTO and brake off or engine will stop.
4 Machine Description & Overview The Wright Stander X is meant to solely cut, bag or mulch grass. The use for any other purpose is not recommended. Do not disconnect any safety switches or remove any decals. 1. Flexible Chute Deflector 4. Deck Lift Handle 7. Brake Handle 10. Front Caster Tire 2. Rear Drive Tire 5. Motion Control Handles 8. Engine 11. Anti-Scalp Wheels 5 5 3. Fuel Tank 6. Stationary Handle Bar 9. Muffler 12.
4.1 Operator’s Area 1. Foot Platform 2. Foot Platform Adjustment Springs 3. Anti Tip Wheels 4. Battery Box 5. Brake Handle 6. Motion Control Handles 7. Stationary Handle Bar 5 8. Dash/Control Panel 9. Deck Lift Handle 6 6 7 6 6 9 8 4 2 1 3 3 4.2 Model & Serial Location 1- The plate is affixed to the left front corner of the engine deck. 2- Stated on the plate will be the Model, date of assembly and serial number, these will be needed when ordering parts.
4.3 Control Panel & Steering Control Levers The Stander X speed and direction are controlled by using the control handles. Moving the control handles equal distance forward or backward the machine moves in a straight line. By releasing the control handles during operation, the controls will return to the neutral position and the machine will stop. 1. Left Forward Motion Control Handle 2. Left Reverse Motion Control Handle 2 3 3. Right Reverse Motion Control Handle 5 4. Right Forward Motion Control Handle 5.
4.6 Deck Lift Lever The “Quick Cut” height selector will adjust the cut height in ¼” increments. To operate, ensure the cutter deck is in the full up and locked position, insert detent pin (1) in desired cut height hole, grab deck lift handle and pull back to unlock the deck lift locking mechanism. Lower to the selected cut height. Deck Lift Handle 1 4.7 Safety Interlock System The Wright Stander X is equipped with a safety interlock system.
5 OPERATING INSTRUCTIONS WARNING If you are not completely familiar with the Safety Instruction Manual read it now before proceeding with the operation of the mower. REMEMBER THERE ARE CERTAIN PRECAUTIONS LISTED IN THIS MANUAL THAT YOU MUST NOW TAKE BEFORE STARTING THE MOWER. 5.1 Inspect Mower Before Each Use Inspection of Mower: Do not use the mower if any parts are not maintained in good operating condition. Examine all moving parts prior to each use.
the operation of the hand controls and the mower’s behavior. After gaining a good feel for how the mower handles, gradually attempt higher engine speeds until familiar with operation at full throttle engine speed. 5.4 How to Stop and Park the Mower Come to a complete stop. If the blades are on, turn them off using the switch on the instrument panel. Make sure the control levers are in the exact neutral position.
5.6 Mowing on Varying Terrain See the Safety Instructions section of this manual, especially the parts on: • Initial Operating Safety Guidelines • Operation On Slopes • Operation In Reverse • Operation In Forward Direction • Operation During Zero-Radius Turns 5.7 How to Adjust Neutral Neutral refers to the mower movement when the engine is set to full throttle, parking brake is off, and the control levers are in the neutral position. The mower should not move forward or backward during this time.
can feel, in the hand control, that the internal pump stop has been contacted. Then shorten the rod one turn (damage to the hydro pump will occur if the controls are adjusted in a way that put direct pressure on the internal pump stop). You will feel the slight resistance. There is no need to start the engine while checking this incrementally. Remember, this procedure does not apply if the Speed/ Sensitivity Adjustment is in the slower setting.
6 Service and Adjustments 6.1 Tire Maintenance and Pressure WARNING Excessively worn tire tread is dangerous on all hills. Replace drive tires with less than 3/32” of any tread groove left. Use tires with the tread pattern recommended by Wright Mfg., Inc. only. Keep the tire pressure in the drive tires between 18 and 24 psi. Higher pressures will cause the tires to have less traction which will force you to go slower and with less safety and give you a harder ride.
6.3.2 Replacing the Cutter Deck Belts • • • • Stop engine and remove the key and wait for all moving parts to stop. Remove deck covers Remove belt by using a ½” ratchet and extension to relieve belt tension. Reinstall in reverse order. Figure shows belt routing and spring compression direction. 6.4 How to Move the Mower if the Engine Won’t Start Rotate both of the hydro bypass valves on the side of each hydraulic pump about ½ turn counterclockwise. It is important not to over tighten these.
6.7 Bleeding Air from the Hydraulic System Whenever servicing the hydraulic system, it is of the utmost importance to keep any dirt or debris from getting into the system. Clean off all parts before disassembly and assembly. When any of the hydraulic parts are disconnected or removed or when the oil is changed, air must be bled from the system. If air is entrained in the system, loss of power, excessive heat, and damage to the hydraulic pumps may occur.
6.10 Battery Service The battery is 12 volts and is a maintenance free battery. Charge the battery only if it will not start the mower effectively. Remove the battery from the mower before charging. Follow the instructions of the battery charger for proper and safe charging of the battery. Always make sure the Positive terminal is connected to the Positive battery post and the Negative terminal is connected to the Negative battery post. Reversal could cause damage to the electrical system. 1.
6.14 Loading and Unloading WARNING Use extreme caution when loading and unloading units on/off trailers or trucks. One full width ramp that extends beyond the rear tires is recommended rather than individual ramps for each side of the unit. The ramp should be long enough so that the angles between the ramp and the trailer or truck does not exceed 15 degrees. A steeper angle may cause the mower deck components to get caught as the unit moves from ramp to trailer or truck.
6.17 Kawasaki Engine Manual / Maintenance It is very important that all users of this unit read and understand the Kawasaki Engine Owner’s Manual. This manual contains; safety awareness, emissions, maintenance and warranty information that is critical for the care of your Kawasaki engine. Below is the periodic maintenance chart directly from the Kawasaki Owner’s Manual, which is included with the sale of the Stander X.
7 Electrical Schematic 27
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Stander X Consumables / Maintenance Items P/N 13990017 13990024 14990001 14990002 17460005 17460012 17460017 17460018 17460021 18410012 33410094 34490002 52410003 52410007 52420002 52420003 52460002 53490009 53490019 71410021 71440008 71440009 71440010 71440011 71440012 71440013 71460064 71460065 71460067 71460070 71460071 71460107 71460123 71460126 72490001 72490002 77410008 77410009 98460031 98460046 Description MACH BUSH, 7/8 ID X 1 3/8 OD X 14 GA WASHER, NEOPRENE BUSHING, BRONZE 0.8830ID X 1.
I TE MS SE EN OT BE E L FI R OW ST HO 8 UR S DA ILY EV ER Y HO 25 EV URS ER Y HO 100 UR EV S ER Y2 HO 0 UR 0 S EV ER Y HO 300 UR S AN NU AL LY Maintenance Interval Chart EN GIN E MAINTENANCE ITEM *2 Inspect for cracks in frame, cutter deck or other steel parts X Inspect all belts for wear and alignment X Check all bolts and nuts for tightness (tighten as necessary) X Check hydraulic oil reservoir level and fill as needed - Use SYNTHETIC oil Mobil1 15W-50 (refer to Hydro Oil Tank Check & Fill) X
Maintenance Record Date Maintenance/Service Performed 31 Unit Hours Shop/Technician
WRIGHT MANUFACTURING, INC. POWER EQUIPMENT LIMITED WARRANTY THIS WARRANTY SUPERSEDES ALL PREVIOUS ON UNITS WITH A RETAIL SALES DATE ON OR AFTER 04/01/05 The WMI mower, including any defective part, must be returned to an Authorized WMI Service Dealer within the warranty period. The expense of lost production time and delivering the mower to the Authorized WMI Service Dealer for warranty work and the expense of returning it to the Owner after repair will be paid for by the Owner.
FEDERAL AND CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The United States Environmental Protection Agency (EPA), California Air Resources Board (CARB) and Wright Manufacturing, Inc. (WMI) are pleased to explain the evaporative emission control system (EECS) warranty on your 2013 - 2014 commercial mower.
(2) Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. (3) Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part.
Cut Quality and Mowing Tips Problem Description Possible Cause Streaking is when strips of uncut grass are left behind. Streaking Stepped cutting is sharp ridges left in the lawn surface.
4600X Wedgewood Blvd Frederick, 36 MD 21703 www.wrightmfg.