0000WS65:99900663: 20061106 WorkSaver™ 65 Volume 2 - PARTS AND SPECIFICATIONS Section Section Section Section Section Section 1 2 3 4 5 6 SPECIFICATIONS CRANE DESCRIPTION INSTALLATION OPERATION PARTS MAINTENANCE IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA 50438-0189 TEL: 641-923-3711 MANUAL PART NUMBER 99900663 Iowa Mold Tooling Co., Inc. is an Oshkosh Truck Corporation company.
0000WS65:99900663: -------- DATE 20010213 20011018 20030611 LOCATION 5-02 1-2, 5-9 through 5-11 6-1, 6-3 1-2 20060321 20061106 5-2 1-1, 5-1 REVISIONS LIST DESCRIPTION OF CHANGE ecn9000-41710972-1/2-13 HEX NUT WAS JAM NUT Removed electrically operated worm gear option from manual. Not an option. Removed 1-7 - Options (included pedestal mount, worm gear.) NOTE - option no longer available after August 1995. ECN 10001 - Changed mast assembly 41710972.
0000WS65:99900663: 19971010 -READ FIRSTSAFETY PRECAUTIONS Read and understand the IMT Operator’s Crane Safety Manual before operation of the crane. Raise load no higher than required to perform the lift. DO NOT exceed crane capacity. Lubricate as required - regularly. Before attempting full capacity lifts, practice with light loads to familiarize yourself with crane operation and controls. Also, observe tilt and effects on the carrier vehicle’s body during loading.
0000WS65:99900663: 20000801 NOTES
0000WS65:99900663: 19921030 TABLE OF CONTENTS PARAGRAPH TITLE PAGE Section 1. SPECIFICATIONS 1-1. GENERAL 1-2. LIFTING CAPACITY 1-3. PERFORMANCE CHARACTERISTICS 1-4. POWER SOURCE 1-5. WINCH 1-6. CONTROLS 1-7. OPTIONS 1-1 1-1 1-1 1-1 1-1 1-2 1-2 Section 2. CRANE DESCRIPTION 2-1. GENERAL 2-2. BASE 2-3. MAST 2-4. LOWER BOOM 2-5. WINCH ASSEMBLY 2-6. ELECTRICAL ASSEMBLY 2-7. OUTRIGGERS 2-1 2-1 2-1 2-1 2-1 2-1 2-1 Section 3. INSTALLATION 3-1. GENERAL 3-2. INSTALLATION 3-1 3-1 Section 4. OPERATION 4-1.
0000WS65:99900663: 20011018 FIGURE A-1. A-3. A-4. B-1. C-1. C-2. D-1. D-2. D-3. D-4. E-1. E-2. E-3. E-4. E-5. E-6. E-7. E-8. E-9. E-10. E-11. E-12. F-1. F-2.
0000WS65:99900663: 19921211 1-1 Section 1. SPECIFICATIONS WorkSaver ™ 65 1-1. GENERAL SPECIFICATIONS 5' VERSION 6500 ft-lbs (0.899 ton-meters) 7' VERSION 6500 ft-lbs (0.899 ton meters) MAXIMUM HORIZONTAL REACH from centerline of rotation 5'-2'’ (1.57m) 7'-1'’ (2.16m) MANUAL BOOM EXTENSION boom +20°(.349 rad.) above horizontal 3'-3'’ to 5'-2'’ (.99 to 1.57m) 4'-3'’ to 7'-1'’ (1.30 to 2.16m) LIFTING HEIGHT from base of crane with tall base 8'-10'’ (2.69m) 11'-9'’ (3.
0000WS65:99900663: 20030611 1-2 1-6. CONTROLS Remote control with a 10'-0" (3.05m) detachable control cable. The included battery cable is 25' (7.62m) in length. IMT reserves the right to change specifications and design without notice. IOWA MOLD TOOLING CO., INC. BOX 189, GARNER, IA 50438-0189 TEL: 641-923-3711 WorkSaver™ 65 641-923-3711 Figure A-1.
0000WS65:99900663: 19921030 1-3 Figure A-3.
0000WS65:99900663: 19921030 1-4 Figure A-4.
0000WS65:99900663: 19921030 2-1 Section 2. CRANE DESCRIPTION 2-1. GENERAL 2-4. LOWER BOOM This section describes the assemblies that make up the IMT WorkSaver™ 65. Figure B-1 illustrates the locations of the assemblies, as well as various other components of the crane. The standard lower boom assembly provides for a horizontal reach from centerline of rotation of 3'-3" to 5'-2" (.99 to 1.57m) The optional lower boom assembly provides for a reach of 4'3" to 7'-1" (1.30 to 2.16m).
0000WS65:99900663: 19930503 2-2 Figure B-1.
0000WS65:99900663: 19930211 3-1 Section 3. INSTALLATION 3-1. GENERAL This section provides installation instructions for the IMT WorkSaver™ Crane. See Figure E-9 for specific winch remote control wiring for cranes with manual swing and Figure E-14 for those with power swing. Locate the base with the rotation stop positioned for your particular application which is normally away from the most used working position.
0000WS65:99900663: 19921030 3-2 NOTES
0000WS65:99900663: 19921030 4-1. GENERAL 4-1 Section 4. OPERATION This section describes set-up, general operation and storage procedures. It is the operator’s responsibility to familiarize himself with these procedures and conform to safety standards as specified in the IMT Operator’s Crane Safety Manual and any Federal, State or local codes. 4-2. INSPECTION An inspection of the crane and vehicle should be performed daily, before the crane is used.
0000WS65:99900663: 19921030 4-2 By pressing the control switch in the UP position, lift the load slightly off the ground to test the load and effect on the outriggers and vehicle. If there are no indications of problems, the load can be lifted to the desired height by continuing to press UP. When the load is at the desired height, swing the crane slowly over the desired position. To lower the load, press the switch DOWN, making certain there are no obstructions under the load.
0000WS65:99900663: 19921030 4-3 Figure D-2. BOOM POSITIONING DIAGRAM-5’ VERSION Figure D-3.
0000WS65:99900663: 19921030 4-4 Figure D-4.
0000WS65:99900663.01.20000706 5-1 Section 5. PARTS 5-1. GENERAL 5-3. WELDMENT IDENTIFICATION This section contains the parts drawings and accompanying parts lists for the assemblies used on the crane. These drawings are intended to be used for parts identification and as an aid in ordering parts. Each of the major weldments; base, mast, lower boom and extension boom have a part number stamped on the weldment. The location of the part numbers are shown in Figure E-2. 5-2.
0000WS65:41710972.01.REV. D 20060321 5-2 Figure E-3. BASE WELDMENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 52710977 52710973 70055247 60116387 72062004 72060091 60116683 72063132 72066106 60125865 BASE WELDMENT MAST WELDMENT BEARING-BALL SPACER-BEARING NUT .50-13 HEX CAP SCR .50-13X 1.00 HHGR5Z BOLT-ANCHOR .50-13X 8.00 WASHER .50 FLAT ASTM F436 RETAINING RING-EXT 2.75 STD BRAKE-LINING 1.5" x 1.5" x .188" 1 1 2 1 1 2 1 2 1 3 Figure E-4.
0000WS65:41711029.01.19921030 ITEM PART NUMBER 1. 2. 3. 4. 5. 7. 8. 52710978 52710971 70144211 70144209 70144234 72066143 72066679 DESCRIPTION LOWER BOOM EXTENSION BOOM PIN 3/4X6-1/4 (INCL: 7) PIN 3/4X4-1/4 (INCL:7) PIN 3/4X6-1/4 HAIR PIN 1/8 (PART OF 3&4) ROLL PIN 5/32X1-3/8 5-3 QTY 1 1 1 1 1 2REF 1 Figure E-5.
0000WS65:41711028.01.19921030 ITEM PART NUMBER 1. 2. 3. 4. 5. 7. 8. 52710979 52710970 70144211 70144209 70144234 72066143 72066679 DESCRIPTION LOWER BOOM EXTENSION BOOM PIN 3/4X6-1/4 (INCL: 7) PIN 3/4X4-1/4 (INCL:7) PIN 3/4X6-1/4 HAIR PIN 1/8 (PART OF 3&4) ROLL PIN 5/32X1-3/8 5-4 QTY 1 1 1 1 1 2REF 1 Figure E-6.
0000WS65: 31711022.01.19960603 ITEM PART NUMBER 1. 2. 3. 4. 5. 6. 7. 8. 9. 71570133 70056480 51711010 72060046 72060096 72062080 72063003 72661421 72066143 5-5 DESCRIPTION QTY WINCH-ELECTRIC SHEAVE 5"PD HOOK BLOCK ASSEMBLY CAP SCR 3/8-16X1 HHGR5 CAP SCR 1/2-13X2-1/2 HHGR5 NUT 1/2-13 HEX LOCK WASHER 3/8 WRT CLEVIS PIN 1/2X2 HAIR PIN 1/8 1 1 1 3 1 1 3 1 1 NOTE: 1. THE WINCH IS SUPPLIED WITH 25 FT OF 3/16" DIA GALVANIZED 7X19 AIRCRAFT CABLE WITH SWAGED THIMBLE. Figure E-7.
0000WS65:41711170.01.19940712 ITEM PART NUMBER DESCRIPTION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
0000WS65:95711049.01.20000517 ITEM PART NO. 1. 2. 3. 4. 5. 6. 7. 8. 71393600 70393645 70392814 70029119 72066340 71394083 70394443 70395324 5-7 DESCRIPTION QTY CAPACITY PLACARD DECAL-WORKSAVER DECAL-DANGER OPERATOR SERIAL NUMBER PLACARD RIVET DECAL-LOAD BLK RATING 2.0T DECAL-DGR FREEFALL BOOM DECAL-ASME/ANSI B30.5 1 2 1 1 2 2 1 1 NOTE: SHIP DECALS 71393600 & 70392814 LOOSE FOR SHORT BASE MODELS. Figure E-10.
0000WS65:OUTRGERS.01.19970623 ITEM PART NUMBER 1. 2. 3. 4. 5. 6. 7. 8. 52711032 52711030 52711031 71731711 70392864 72060047 72062103 72063003 5-8 DESCRIPTION QTY OUTRIGGER PAD DROP LEG OUTRIGGER OUTRIGGER HOUSING PIN 1/2X2-1/2 QUICK RELEASE DECAL-DGR STAND CLEAR CAP SCR 3/8-16X1-1/4 HHGR5 NUT 3/8-16 LOCK WASHER 3/8 WRT 1 1 1 1 1 4 4 8 Figure E-11.
0000WS65:99900663: 20011018 6-1 Section 6. MAINTENANCE 6-1. GENERAL The WorkSaver™ 65 is easy to maintain but to provide for maximum service life from this unit, a program of periodic checks and maintenance are necessary. This section describes lubrication requirements and general maintenance procedures. See Figure F-1 for a graphic representation. 6-2. LUBRICATION Lubrication is critical to the protection of your crane. It provides for smooth operation and protection from corrosion/rust.
0000WS65:99900663: 19921030 6-4. CRANE ELECTRICAL Inspect the winch motor and control box for secure electrical contacts and the presence of moisture. Loose contacts should be tightened and moisture should be removed to help eliminate corrosion. Make certain that good contact is maintained at the chassis ground wire connection. If severely rusted or corroded, disassemble, clean and reassemble. Replace any severely crimped, broken or frayed electrical wires. 6-5.
0000WS65:99900663: 20011018 6-3 Figure F-1.
0000WS65:99900663: 19921030 6-4 When using the torque data in the charts above, the following rules should be observed. 1. Bolt manufacturer’s particular specifications should be consulted when provided. 2. Flat washers of equal strength must be used. 3. All torque measurements are given in foot-pounds. To convert to inch-pounds, multiply by 12. 4. Torque values specified are for bolts with residual oils or no special lubricants applied.
0000WS65:99900663: 19960322 6-5
0000WS65:99900663: 20000706 6-6 LIMITED WARRANTY WARRANTY COVERAGE - Products manufactured by Iowa Mold Tooling Co., Inc.
