Technical data

14. Check the boiler sockets line up with the water plate holes in
the open side panel and make any adjustments required.
15. If positioning the Outdoor Pack next to the wall of the
property proceed as follows; if positioning away from the property
go to 21.
16. Mark the hole centres on the wall of the property for the
flow and return pipes and electrical power supply.
17. Remove the boiler and side panels attached to the brace
from the base taking care not to damage the panels.
18. Drill the required holes through the wall of the property for
the flow and return and the electrical power supply.
19. Reassemble the boiler and side panels/brace and fasten to
the base plate using the self tapping screws provided.
20. Check the boiler sockets line up with the hole positions in
the open side panels and with the wall of the property.
21. Plumb the boiler into the heating system.
22. Fasten the oil pipe plates to the rear panel. The options are
single pipe 10mm and 12mm, two pipe 10mm and 12mm and
fully blanked off. Choose the option required and screw the
remaining oil pipe plate to the rear panel in the blanked off
option (see Fig. 4, 18 and 19).
23. Insert the fire valve phial through the rear panel and clip the
phial to the fire valve clip on the boiler electrical control box.
Fasten the fire valve blanking plate to the rear panel making
sure the capillary is not damaged (see Fig. 4,18 and 20).
24. Fasten the remaining blanking plates to the rear panel in the
closed position to prevent water ingress.
25. Locate the rear panel in position ensuring the rear slots are
located with the tabs on the base and fasten to the side panels
using to the two self tapping screws provided (see Fig.17).
26. Fasten the rear panel bracket strip to the rear panel and fully
tighten (see Fig.18)
27. Fasten the top panel bracket to the top panel and fully
tighten with two of the screws provided (See Fig.21)
11.4 Flue Terminal Installation
Install the appliance flue system as described in Section 7.
NOTE: Only use the RS short silencer, Part Number 7 716 190 002
1. Undo the three screws holding the flue spigot and gasket.
2. Undo the three nuts holding the rear flue blanking plate in position.
3. Remove the blanking plate and gasket.
4. Press out and discard the central portion of the gasket.
5. Position the following components onto the boiler flue outlet plate
in the following order: gasket, silencer bracket, gasket and clamping
collar and secure with the three nuts/washers as shown in Fig.22.
6. Fit the locking band by sliding over the clamping collar
ensuring that the screw head is pointing upwards to allow easy
access when tightening. Tighten the locking band screw
sufficiently to prevent it slipping out of position. Do not
overtighten at this stage as this will make it difficult to insert the
flue terminal.
7. Fasten the rear silencer outlet plate to the inside of the rear
panel using the four screws provided to the desired position
checking that the clamping collar is central to the exit of the
silencer outlet plate, do not tighten as shown in Fig.18.
11.5 Mount the terminal
1. Place a fillet of fire cement or silicone sealant around the
inside of the clamping collar (see Fig.23).
2. Push the terminal through the hole in the rear panel. Ensure
the terminal is the correct way up such that the louvers are
pointing downwards and the drain holes are on the underside.
3. Insert the terminal spigot into the clamping collar.
4. Fasten the flue terminal to the silencer bracket using the four
No.6 self tapping screws provided within the RS short silencer kit.
5. Fully tighten the clamping collar.
6. Smooth the fire cement/silicone sealant around the inside of
the clamping collar to form a good seal and remove any surplus.
7. Check the insulation jacket on the rear of the boiler does not
block the air inlet channels below the flue terminal. There should
be at least 10mm clearance between the bottom of the terminal
and the insulation jacket. If there is not sufficient clearance cut
around the insulation jacket ensuring 10mm clearance.
8. Blank the top flue hole using the blanking disc as shown in Fig.24.
9. Fully tighten the flue silencer outlet plate to the rear panel.
10. Place a fillet of silicone sealant around the flue terminal to
prevent water entering the rear panel (see Fig.26).
11.6 Flue Terminal Guard Installation
1.
Attach the Outdoor Pack top panel to the Outdoor Pack
ensuring the rear panel bracket locks the the rear of the top
panel in position as shown in Fig.25.
2. Position the flue guard (Part No 7 716 190 009) with the locating
eyes to the side of the flue terminal and positioned centrally to the
flue terminal.
3. Position the flue guard so there is a 1mm gap between the
edge of the flue guard and the underneath of the top panel to
allow easy removal.
4. Mark centrally in the four locating eyes (A) and using a 6mm
drill bit; drill through the rear panel.
5. Remove the top panel and fasten the flue guard to the rear
panel using the M5, bolts and washers provided.
6. Check the top panel can be fitted and make any necessary adjustments.
11.7 Mounting of the Outdoor Pack Electrical Control Box
1. Replace the electrical control panel to the boiler as described
in Section 5.
2. Pull the thermostat knob forwards to remove from its spindle.
3. Undo the facia retaining screw and remove the plate.
4. Undo the wing nut on the underside of the boiler control box.
5. Fasten the Outdoor Pack control box top to the underside of
the support bracket using the wing nut as shown in Fig.27.
6. Using the clamp and the two screws provided fasten the outdoor
control box top to the support bracket as shown in Fig.27.
7. Feed the four core cable through the hole half way down the
open side panel; route between the boiler white casing and the
insulation jacket avoiding contact with hot surfaces.
NOTE: Make sure the plastic open/close bush is fixed in place to
the open side panel as this will protect the cable from the edge
of the open side panel.
8. Connect the mains supply four core cable to the outdoor
electrical control box as described in Section 10.3.
9. Push the Outdoor Pack control box into the control box top
ensuring the switch is facing the front of the appliance and
fasten using four screws provided.
10. Using the three core cable supplied connect to the boiler on
the terminal strip as described in Section 10.3.
11. Gently clip the frost thermostat phial into the tool clip
provided being careful not to kink or damage the capillary.
11.8 Heating system installation.
Before the appliance is fitted to the heating system
flush the system and mains water supply.
1. If not done previously plumb the boiler into the central
heating system.
Note: Drain cocks should be fitted on the lowest point on the
system to allow draining of the appliance and system.
2. Check that all unused sockets have been plugged.
3. Fill the system and vent all radiators and high points to
remove air from the system.
4. Check the boiler and all pipework connections for leaks.
5. The primary system should be flushed and treated in
accordance with the recommendations of BS 7593.
Note: Place a fillet of sealant around all pipework and the 4
core cable entering the Outdoor Pack to prevent water ingress.
11.9 Oil supply installation (see Figs. 6 to 7).
Note: Never route the oil supply pipe/hose directly below the
combustion chamber base.
1.
Fit the oil supply pipe as described in Section 8. Route the
pipework though the Outdoor Pack rear panel and down either side
of the boiler in the gap between the base tray and the boiler shell.
Note: Never use soldered joints on oil supply pipes as this
could cause a hazard in the case of a fire.
2. Fit an isolating valve at the end of the oil line close to the
burner and ensure that the valve is closed.
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