Technical data

The outdoor appliance is installed and serviced externally to the
property, but the engineer must have access to inside of the
property when servicing the appliance.
WARNING: This appliance is serviced and repaired externally.
External equipment operated at 230volts should not be
serviced or repaired under adverse weather conditions.
WARNING: This appliance should not be installed where
there is potential for excessive ground water coverage.
NOTE:
When installing the Danesmoor Utility or Worcester
Bosch boilers inside the Outdoor Pack only use the Outdoor Pack
instructions, Part Number 8 716 104 871. Discard the
Danesmoor Utility instructions (8 716 104 437) or Worcester
Bosch instructions (8 716 104 438) and the RS short silencer kit
installation instructions, (8 716 104 861).
11.1 After unpacking the boiler it is recommended that all cabinet
panels are removed, as described in Section 5, and stored in a safe
place to avoid damage during installation and allow easy inspection
for any leaks after the system has been filled.
11.2 Remove the burner as described below and store in a safe
place until the appliance is ready for commissioning.
1. Remove the burner plug-in connector by removing the
electrical facia and pulling the three-pin connector free. Slide the
locating bush from the electrical box.
2. Remove the burner from the boiler by slackening the two M6
retaining screws located in the burner housing ring and pulling
the burner clear. This will require the use of a 5mm allen key.
11.3 Outdoor Pack installation.
Before the appliance is fitted to the heating system
flush the system and mains water supply.
1. Carefully place the base in the required position on a flat level
hard standing ensuring the correct orientation. A template is
fastened to the base this indicates the front of the Pack.
NOTE: Carefully place the base in position do not scrape across
the hardstanding.
NOTE: Ensure there is a minimum distance of 30mm from the edge
of the base to the wall of the property to allow assembly of the pack.
2. Fasten the base to the hard standing using four holes provided.
Care should be taken to ensure that the base is level (see Fig.4).
3. Slide the boiler onto the baseplate from the side being careful
not to damage the template or front and rear panel locating tabs.
4. There are two possible positions for each size of boiler. The holes
on the baseplate of the boiler should be lined up with the holes on
the rail of the Outdoor Pack base (see table 9 and Fig.4, 14 and 15).
5. To aid positioning of the boiler insert the M8 bolt provided into the
boiler baseplate and rail of the Outdoor Pack base. Adjust the boiler
to the correct position so the two holes on the boiler baseplate line
up with the two holes on the Outdoor Pack base.
6. The Outdoor Pack can accommodate various pipework
options which include:
(a) 22mm or 28mm pipework.
(b) Flow pipe exiting from the top and the return pipe from
the bottom of the open side panel
(c) Flow and return side panel exiting from the top of the
open side panel.
7. For ease of installation fix the relevant fittings to the boiler
and plug any unused sockets.
8. Hold the open side panel (with the pipework exit holes) on the
side, which the pipework will be protruding from the boiler.
9. Using the self tapping screws provided screw the pipework
water plates into there required position depending on the
pipework configuration required (see Fig. 16). These plates must
be fitted on the inside of the panel.
10. Using the water plates provided
blank off the remaining pipework
options using two of the screws
provided.
11. Fasten the brace to the open side
panel using two of the screws provided
(see Fig.17).
12. Position and fasten the closed side panel to the brace using two
of the screws provided (see Fig.17).
13. Fasten the side panels to the base using the self tapping
screws provided. Only fasten the side panel to the side using one
fixing at the rear and one at the front (see Fig.17).
11. Installation
Boiler Marking on Boiler Position Connection of Pipework See
Template inside the Outdoor Pack and Open side panel position Figure
12 to 25 A Left hand side Right hand side 14
(50 to 90)
12 to 25 B Right hand side Left hand side 15
(50 to 90)
26 to 32 C Left hand side Right hand side 14
(90 to 110)
26 to 32 D Right hand side Left hand side 15
(90 to110)
15
Table 9
Outdoor
Casing
Closed Side
Panel
Template
Position
A or C
(see table 9)
Front of
Boiler
Open
Side
Panel
Outdoor
Casing
Closed Side
Panel
Template
Position
B or D
(see table 9)
Open
Side
Panel
Front of
Boiler
Boiler positioned on the left hand side to allow the
pipework to exit on the right hand side.
Boiler positioned on the right hand side to allow the
pipework to exit on the left hand side.
Fig. 14. Boiler Position for Pipework Exiting
on the Right Hand Side.
Fig. 15. Boiler Position for Pipework Exiting
on the Left Hand Side.