MAN0999 MOW’N MACHINE FZ22K OPERATOR'S MANUAL (Rev.
TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed.
TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS Engine: FZ22K . . . . . . . . . . . . . . . . . . . . . . . . .Kawasaki, 4-Cycle, Air Cooled Horsepower: FZ22K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 HP Fuel Type: . . . . . . . . . . . Gasoline (minimum 85 octane, unleaded recommended) Standard Tire Size: Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 x 10.50 - 12 Front (optional) . . . . . . . . . . . . . . . . . . . . . 23 x 8.50 - 12 Rear . . . . . . . . . . . . . .
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Remove gas-powered equipment from the truck or trailer and refuel on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. Keep the nozzle in contact with the rim of the fuel tank opening at all times until fueling is complete. Do not use a nozzle lock-open device.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Installation of a grasscatcher assembly will reduce the stability and maneuverability of the Mow'n Machine when operating on sloping terrain. Do not tow a trailer over 200 lbs. Do not tow a trailer or add power unit ballast with a combined weight over 200 lbs. Too much weight can cause loss of traction or stability on a slope. It can also reduce parking brake ability.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) STORAGE Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service. Keep children and bystanders away from storage area. Use care to prevent battery acid from contacting skin. Make sure all safety decals are installed. Replace if damaged.
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 – 72407 2 – 72404 3 – SERIAL NUMBER PLATE (Safety Decals continued on next page) MAN0999 (12/4/2012) Safety 9
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) 9 - 78643 4 – 72408 5 – 72406 6 – 70376 7 – 72405 BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
OPERATION The operator is responsible for the safe operation of this Mow’n Machine. The operator must be properly trained. Operators should be familiar with the power unit, all attachments that will be used, and all safety practices before starting operation. Read the safety rules and safety decals on page 5 through page 10. tilt position. Release switch when deck reaches maximum tilt position. To lower the deck, push and hold toggle switch until it cycles to the desired cutting height.
A safety switch in the operator’s seat will cause the engine to stop if the operator leaves the seat with the PTO or steering handles engaged. The engine will also stop if the steering handles are moved from PARK if the deck jumper wire is not connected to the wire harness or the deck safety switch is disengaged. Make sure people and objects are clear of attachment and discharge area before engaging PTO. NOTICE ■ STARTING ENGINE DANGER Do not run engine indoors.
WARNING the steering handles are moved, the faster the machine will move. Watch for hidden hazards on the terrain during operation. Practice steering maneuvers at half throttle. STEERING HANDLE OPERATION WARNING Steering Handle Positions NOTICE ■ If you become confused during operation, return both handles to the center NEUTRAL position and the power unit will stop.
STOPPING ENGINE WEIGHT TRANSFER SYSTEM WARNING CAUTION Remove key and store in a secure location to prevent unauthorized persons from operating equipment. 1. Place steering handles in PARK (pivoted outward). 2. Move throttle to 1/3 setting. ■ When using weight transfer system, correct counterweight must be used to maintain stability. The weight transfer is designed to place an additional load on the drive wheels, providing additional traction. 3. Allow engine to idle for several minutes. 1.
OWNER PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Check to be sure engine is free of dirt and debris. Pay particular attention to the cooling fins, governor parts and muffler. ___ Review and follow all safety rules and safety decal instructions on pages 5 through 10. ___ Do not allow riders. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check to make sure all shields and guards are properly installed and in good condition.
OWNER SERVICE WARNING Before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -). Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.
Figure 4. Lubrication Diagram TAILWHEEL MAINTENANCE Once a year, disassemble tailwheel assembly and inspect roller bearings: 1. Remove dust cap (2) from top of tailwheel assembly (1). 2. Remove cotter pin (3) and slotted hex nut (4). 3. Remove wheel fork (10), bearing cones (6) and remaining hardware from assembly. 4. Inspect bearing cones (6) and bearing cups (7) for wear and replace if necessary. Replace seals and washers as necessary. 5. Pack bearing cones (6) with a good grade wheel bearing grease. 6.
HYDROSTATIC TRANSMISSION SERVICE Service and Maintenance Procedures NOTE: Hydrostatic system should require no servicing or oil additions between regularly scheduled maintenance. Opening expansion tank excessively may introduce dirt and foreign particles shortening hydrostatic life. Some of the service procedures presented on the following pages can be performed while the transaxle is mounted on the vehicle.
FLUID CHANGE PROCEDURE This transaxle is designed with an external filter for ease of maintenance. To ensure constant fluid quality levels and longer life, an initial oil and filter change at 75-100 hours, then every 400 hours thereafter is recommended. The following procedure can be performed with the transaxles installed in the vehicle, and the vehicle on level ground. Apply the bypass valve for each transaxle and lock the vehicle parking brake. 1.
SERVICE BATTERY surface. The clutch could fail if you do not accomplish the following procedure. WARNING 1. Place steering control handles in PARK (pivoted outward). Start engine and run at half throttle. Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING. 2.
DEALER SERVICE The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies. WARNING Before performing any service or maintenance, lower attachment to ground, turn off power unit engine, remove key, and disconnect battery ground cable (negative -).
TROUBLESHOOTING ENGINE PROBLEM Engine will not crank Engine cranks but will not start POSSIBLE CAUSE SOLUTION PTO switch is “ON” Switch to the “OFF” position Steering handles are not in “PARK” Pivot steering handles outward Battery is discharged Charge or replace battery Starter fuse is blown Replace fuse Steering handle switches are out of adjustment Listen for the switch “click” and adjust as necessary Fuel tank is empty Fill fuel tank Fuel line or fuel filter is restricted Bleed fuel lin
Troubleshooting Deck Safety Switch 1. Pull handlebars in with deck in lowest cutting height position (1), see Figure 10. 2. Check that switch is making contact with the height gauge. 3. Check that the wires are properly hooked up to power unit. 4. Adjust switch bracket location on actuator if needed (four screws). Make sure height screw does not bottom out on slot in either direction when raising or lowering deck. 5. Check that screws holding switch to bracket are not too tight and holding lever open. 6.
release link and free park brake release rod. (If drive wheel rotates with park brake engaged, there may be internal hydrostatic problems. Contact authorized Hydro-Gear® dealer). 3. Check to see if there is spring tension on hydrostat brake arm. Hydrostat brake arm should be roughly horizontal with park brake engaged. Tension spring to 1/8" past initial tension. Repeat 1. 4. Loosen lock nut on top of park brake release link. Reinstall screw and park brake release link. 5.
ASSEMBLY DEALER SET-UP INSTRUCTIONS Assembly of this Mow’n Machine is the responsibility of the Woods dealer. It should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions. Set up the Mow’n Machine as received from the factory with these instructions. Complete the Dealer Check Lists on page 27 when assembly is completed. 1. Install drive tires using five lug nuts (1) from bag of loose parts shipped with machine. 2. Torque lug bolts to 85 lbs-ft.
ADJUST STEERING HANDLES for taller operators and the middle and bottom holes are for shorter operators. Do not tighten hardware at this time. Repeat steps 1 and 2 for right steering handle. 3. Rotate handles inward. Align handles with one another. Torque all hardware to 12 lbs-ft. Make sure handles stay in alignment. Straight Line Travel 1. Check tire pressure; tires must have equal air pressure. 2. Check travel; drive forward with both steering handles full forward at half throttle. 1 2 1.
DEALER CHECK LISTS PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to make sure it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check off each item as it is found satisfactory, corrections are made, or services are performed. ___ Show customer how to make adjustments.
NOTES 28 Dealer Check Lists MAN0999 (12/4/2012)
Parts Index Mow’n Machine FZ22K FZ22K FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 30 & 31 ENGINE ASSEMBLY FZ22K (Kawasaki Gas Engine 22hp) . . . . . . . . . . . . . . . . . . 32 HYDROSTAT DRIVE SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 PTO, CLUTCH & PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . 34 & 35 PTO GEARBOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . .
FZ22K FRAME ASSEMBLY 30 Parts (Rev.
FZ22K FRAME ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 01563700 1 Key switch 28 78333 1 Gas cap 2 06517400 1 Panel nut 29 78334 1 Grommet 3 07517700 1 Ignition cap 30 78335 1 Remote vent 4 35139 2 Retainer ring 31 1 Battery, 340 CCA 5 70179 1 Plug - 1.25 Sq - Plastic 32 78541 1 Front cover 6 71144 2 Spring assembly 33A 78546 1 Skid plate - SN Prior to 1278516 7 71156 2 .375-16 x 6.
FZ22K ENGINE ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 75310 1 Solenoid 10 78724 1 Air pre-filter 2 75325 1 Drain valve 11 78725 1 Engine tune up kit 3 75364 2 Exhaust gasket 12 21536100 2 Spark plug 78738 4 Nut, Whiz M8 x 1.
HYDROSTAT DRIVE SYSTEM REF PART QTY DESCRIPTION REF 1 78454 1 Hydrostat drive, RT 15 2 78455 1 Hydrostat drive, LT PART QTY DESCRIPTION 71206 2 1/4-20 Flanged hex screw 16 71851 8 5/16 NC x 3/4 Flanged cap screw 73163 * 16 5/16 NC Flanged whiz nut 3 78456 1 Expansion tank 17 4 78555 2 Neutral link 18 73955 2 23 x 10.50 Turf tire & wheel -or- 5 78611 4 Hose clamp, dual wire, .75 18 74093 1 23 x 10.
PTO, CLUTCH & PUMP ASSEMBLY 34 Parts (Rev.
PTO CLUTCH & PUMP ASSEMBLY PARTS LIST REF 1 PART 3886 * QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1/4 x 1/4 x 1-1/4 Key 17 78710 1 Idler arm drive 2 51880 2 Flanged idler 18 78711 1 Idler arm PTO 3 62233 1 .187 X .
SEAT ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1032106 1 ROPS Folding 19 78496 2 Arm rest pad, 13M 2 1035001 2 Hinge pin assembly 20 78495 1 Arm rest assembly, LH, 13M 3 1035002 2 Anti-rattle spring 21 78497 1 2IN Retractable seat belt, 13M 4 1035003 1 ROPS stop 2.
STEERING ASSEMBLY REF PART QTY 1 09107800 4 5/16 NF LH Female rod end 23 71632 4 .312-18 x 1 Whiz bolt 2 09211400 2 Vinyl cap 24 72886 4 Nylon shoulder washer 3 1017779 * DESCRIPTION REF PART QTY DESCRIPTION 4 #8-32 x 3/4 Cap screw 25 73023 2 Steering lever 4 1282 4 1/4NC x 1/2 Screw RD HD 26 73163 * 4 5/16 NC Flanged whiz nut 5 14562 * 4 5/16 NC x 1 Cap screw GR5 27 73581 2 .5 x .62 x 1.
FZ22K WIRING DIAGRAM 38 Parts MAN0999 (12/4/2012)
FZ22K WIRING DIAGRAM PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 78613 1 FZ22K Wiring assembly 13 71387 1 Fuse - 7.
TAILWHEEL ASSEMBLY Single Tailwheel Assembly DESCRIPTION Wide Stance Tailwheel Assembly REF PART QTY 1 07147800 1 Wheel and tire assembly, 15 x 6 x 6 3 3585 4 Bearing cup 2 09231800 1 Spacer wheel 4 3586 4 Bearing cone 3 1033958 4 3/8NC x 1-1/4 Flanged hex screw 5 70328 2 Seal, 1.5 x 2 x .187 REF PART QTY DESCRIPTION 4 11900 * 1 1/2 NC Flanged lock nut 6 70086 2 Spacer, 1.013 x 1.5 x .
HEADLIGHT KIT (OPTIONAL) REF PART QTY 73938 DESCRIPTION REF PART QTY DESCRIPTION Headlight kit 7 4378 * 4 5/16 Flat washer 1 73937 1 Light bracket - left 8 5288 * 2 1/4 NC Hex nut 2 73936 1 Light bracket - right 9 1985 * 2 1/4 Lock washer 3 73935 2 Rect.
78727 COUNTERWEIGHT MOUNT KIT (OPTIONAL) REF PART QTY DESCRIPTION 1 -------- 6 Weight, 14.8 lb 2 78728 * 1 3/8 NC x 8 Carriage bolt GR5, ZP * Standard hardware, obtain locally 42 Parts (Rev.
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................. Agriculture ASABE ....................American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE.......
INDEX ASSEMBLY Dealer Set-Up Instructions Owner Pre-Operation Checklist (Owner’s Responsibility) 15 26 Practice Operation 27 Install Single Tailwheel (Optional) Uneven Terrain Operation DEALER CHECK LISTS Safety Switch System Delivery (Dealer’s Responsibility) 28 Pre-Delivery (Dealer’s Responsibility) DEALER SERVICE Belt Removal 22 Clutch Repair Align Belt 24 24 Install Clutch Reassemble Components Remove Components Engine Removal 24 23 Start Engine 28 22 11 12 12 Start Mower or Attac
LIMITED WARRANTY (Mow’n Machine Zero-Turn Mower Replacement Parts) TM Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n Machine zero-turn mowers and attachments to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser.
LIMITED WARRANTY Mow’n Machine Zero-Turn Mowers TM Please Enter Information Below and Save For Future Reference.
PART NO. MAN0999 Woods Equipment A Blount International Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax woodsequipment.com © 2014 Woods Equipment Company. All rights reserved. Woods® and the Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders.
