User guide

ManualsBrandsWoodhaven ManualsTools5432: HD Panel Master

These spacers are

for use with

HD Door Templates

ONLY

These spacers are

for use with

Standard Door

Templates ONLY

5432

HD Panel Master

Owners Manual

U.S. Patent #5,960,843

Please Read Carefully!

Additional

Hardware:

Parts listed below are not

shown in the hardware

drawings. Refer to photos

in the instructions:

Part Desc . . . . . Qty

5432A Fence Plate . . . . . 2

5432B Base . . . . . . . . . . . . 1

4406 6" Ultra Track . . . 2

6305 Toggle Clamps . . 2

Part# Description Qty.

BUSH5038 3/8" Spacer 4

Part# Description Qty.

5525 Knob 2

Part# Description Qty.

5765B Oval Nut 8

Part# Description Qty.

MP375 3/8" Screw 4

Part# Description Qty.

HB040 1-1/4" Bolt 4

Part# Description Qty.

HB030 1" Bolt 2

Part# Description Qty.

HB060 3" Bolt 2

Part# Description Qty.

MF005 1/2" Screw 4

Part# Description Qty.

WFN002 1" Washer 4

Part# Description Qty.

5560 Knob 2

Part# Description Qty.

5860 Handle 4

Part# Description Qty.

BUSH1250 1/4" Spacer 8

Part# Description Qty.

BUSH1125 1/8" Spacer 8

Part# Description Qty.

BUSH002 1/4" Spacer 4

Part# Description Qty.

BUSH001 1/8" Spacer 4

Part# Description Qty.

5590 Knob 2

Part# Description Qty.

BUSH004 5/8" Spacer 2

Part# Description Qty.

BUSH004 5/8" Spacer 2

Summary of content (4 pages)

PAGE 1
5432 HD Panel Master Owners Manual U.S. Patent #5,960,843 Please Read Carefully! Additional Hardware: Parts listed below are not shown in the hardware drawings. Refer to photos in the instructions: Part# Description BUSH001 1/8" Spacer Qty. 4 Part# Description BUSH002 1/4" Spacer Qty. 4 Part# Description BUSH004 5/8" Spacer Qty. 2 Part Desc . . . . . Qty 5432A 5432B 4406 6305 Fence Plate . . . . . 2 Base. . . . . . . . . . . . 1 6" Ultra Track . . . 2 Toggle Clamps . .
PAGE 2
BEFORE BEGINNING Identify and verify that you have all the parts listed. The HD Panel Master was designed to be used with Woodhaven Standard or HD Door Templates. Read the instructions carefully at least once before beginning. ASSEMBLY Insert two 1/2" screws (MF005) thru the countersunk holes in each Fence Plate (5432A) and start an oval nut (5765B - smooth side first), on each screw. Slide a 6" Ultra Track (4406) on the oval nuts.
PAGE 3
Center the template side-to-side on the base. Install two 3" bolts (HB060) thru the recessed slot in the bottom of the base, in the holes that line up with the holes in the template. See fig. 6. For Standard Door Templates: Place one 5/8" spacer (BUSH004) on each bolt. The height of the spacer stack on each bolt should be slightly more then the thickness of the panel. Use the 1/8" & 1/4" spacers (BUSH001 & BUSH002 extras included) as needed to achieve this height.
PAGE 4
USING THE HD PANEL MASTER Mark a centerline on your panel and cut one end square. Insert the panel between the template and the base of the HD Panel Master. Lay the Panel Master on a bench, clamp a 3/4" thick piece of scrap to your bench and butt the back edge of the HD Panel Master and the square end of the panel up against it. This serves to square the fences/panel on the base. Slide the fences up against each side of the panel, center the panel to the template and tighten the fence knobs. See fig. 9.