Product Manual

20B. SCREW METHOD: Using the mounting bracket as a template, mark the two screw hole
locations and drill to size. 3/32”. Secure the mounting bracket using the screws provided.
See fig. 8.
21. You will need to drill an 11/64” hole directly under the mounting bracket. The wires
that will connect to the switch controller will be routed through the hole. IMPORTANT:
Always de-burr the wire access hole using a round file to ensure there are no sharp
edges.
22. Route the cable that has the four-(4) colored wires to the switch controller
23. Insert the four-(4) different colored wires into the white plastic plug as indicated. The
plug has a label showing the correct position for each colored
wire. IMPORTANT: Each of the four- (4) colored wires has a round
bayonet terminal that will permanently lock into the plug. NOTE:
Before inserting the wire into the white
plastic plug, make sure it is in the correct
position. When the wire and terminal
are inserted into the plug, they are not
removable. See fig. 9.
24. Connect the switch control panel’s male plug to the power cable’s female plug.
WIRING POWER CABLE See fig 10
Cable that has two wires (red and black)
25. WARNING: Failure to wire the light
bar correctly could result in permanent
damage to the light bar, the vehicle’s
electrical system and/or cause a fire.
If any switch, fuse or wire is replaced,
they must meet or exceed specifications
rating specified in this manual. Any
deviation to the electrical specifications is
at the installers/users risk. IMPORTANT:
Disconnect the vehicle’s battery before beginning any wiring. IMPORTANT: The RED wire must be
connected to the 10 amp inline fuse (included with light bar) at the 12-volt power source, such as: the
fuse block, the vehicle’s battery, or any 12-volt power source which is rated by vehicle’s manufacturer
capable of handling 10 amps. The fuse should never be more then ten (10) inches from the power source.
If either the red or black wires need to be lengthened, use 18 gauge or heaver wire. The light bar is a low
current device, to operate this product at peak performance, make sure all connections are clean of paint,
rust and corrosion and firmly secured.
26. RED & BLACK WIRES: ROUTE the wires to the vehicles fuse block, accessory source or battery. If the
power wires pass through the firewall or any drilled hole, always de-burr the hole with a round file and
use a rubber grommet to protect the cable and internal wires.
27. BLACK WIRE: Connect to ground by securing the wire under any metal body bolt or the negative (-)
battery post. Make sure that the METAL surface around the bolt that secures the wire is clean of rust,
oxidation and paint to ensure a good electrical connection.
28. RED WIRE: Connect to positive (+) 12-volts such as the fuse block, accessory power source or the
positive (+) battery post. Always use the inline fuse provided. IMPORTANT: The 10 amp inline fuse should
never be more then ten (10) inches from the power source. Make sure the connection is at a location that
is clean, free of corrosion or oxidation.
Fig. 8
Fig. 9
Fig. 10
MOUNTING
BRACKET