Stark ODU/IDU Installation Guide 2022/07/18 □ Normal □ Internal Use ■ Confidential □ Restricted Confidential
Content ■ ■ ■ ■ ■ ■ ■ ■ ■ □ Normal Installation Statement J-Pole Installation GND Box Installation Wall Mount Installation Pole Mount Installation Wall/Pole Mount Securing Mechanism Take out IDU Device from ODU IDU Window/Wall Mount Bracket IDU Gecko Tape Preserving/Re-Attaching Process □ Internal Use ■ Confidential □ Restricted Confidential 2
Installation Statement The installations must be carried out by professional, trained technicians. This installation is intended for point-to-point 5G mmWave digital communications applications, the CPE front side which is mmWave antenna side should be installed and operated under line-of-sight condition.
Note on Screw Tightening with Specified Torque Please use torque wrench to tighten screws if the torque is specified.
J-Pole Installation □ Normal □ Internal Use ■ Confidential □ Restricted Confidential 5
J-Pole Installation 2 1 5 Unit: mm • Adjust pole angle to best meet base station direction. • Tighten 2 elbow nut to fix the angle: • Hang the ODU device on the J-Pole • Tightening two HEXI screw after ODE hang in place (screw had pre-mounted with j-pole already) Torque: 140 +/-10 kgf-cm Torque: 10.12 +/-0.72 lbf-ft Torque: 60 +/-10 kgf-cm Torque: 4.32 +/-0.72 lbf-ft • Detail of the elbow screw is shown in next page.
J-Pole Installation • Detail of the elbow screw: M6 nut Tighten the nut to fix the angle Left View □ Normal □ Internal Use ■ Confidential Top View □ Restricted Confidential Right View 7
J-Pole Installation 4 3 Unit: mm • Tighten 4 screws to fix the base bracket onto the wall. • • (If need)Loosen 2 nuts and re-adjust pole angle to best meet base station direction. • Tighten 2 elbow nut to fix the angle: Screw information: Screw Type: ¼”x2” Wood Screw Screw Head: HEX head Torque: 140 +/-10 kgf-cm Torque: 10.12 +/-0.
J-Pole Installation & cable dimension constraint 5 Note: For ODU installation, please notice that cable size should not too big due to dimension constraint of cable gland. Finish the waterproof cable gland setup as below. 1 Seal gasket 2 Seal cap Screwing gland Clamp ring 3 4 Cable diameter: 6.
J-Pole Installation Notice: Not recommend to use the cable with the latch jacket. Latch Jacket Latch Jacket Latch Jacket Not recommend to use Not recommend to use Okay to use (no latch jacket) Not recommend to use Okay to use (no latch jacket) Latch Jacket Not recommend to use Okay to use (no latch jacket) Since pressing latch need a lot of space to do it. Therefore, if cable with the latch jacket, installer will hard to press it to desert the cable.
J-Pole Installation 6 • □ Normal □ Internal Use ■ Confidential Fix the cable along the pole with the clamps, shown in. □ Restricted Confidential 11 Ф 8.
J-Pole Installation 7 8 Grounding Wire • Tighten the GND cable, screw information: Screw Type: #10-32 Screw head: Phillips • Torque: 10 +/-1 kgf-cm Torque: 0.72 +/-0.07 lbf-ft Route the grounding cable through the bottom of pole and straight down directly. Ф 8.2mm Ф 3.
J-Pole Installation 9 • • • □ Normal □ Internal Use Attach plastic bracket cover. The cover can be twisted open and wrap the bracket. Make sure cable is directly downward.
GND Box Installation □ Normal □ Internal Use ■ Confidential □ Restricted Confidential 14
GND Box Installation Torque : 30 +/- 4 kgf.
GND Box Installation: cable dimension constraint Note: For GND Box installation, please notice that cable size should not too big due to dimension constraint of cable gland. Diameter < ϕ17mm Diameter < ϕ17mm Access diameter: ϕ17mm Max Cable diameter: ϕ 5.2~8.
Wall Mount Installation □ Normal □ Internal Use ■ Confidential □ Restricted Confidential 17
Wall Mount Installation 1 2 WALL Grounding Wire • Unit: mm • □ Normal Tighten 4 screws to fix the wallmount bracket onto the wall. □ Internal Use ■ Confidential • Screw Type: #10-32 Screw head: Phillips Screw information: Screw Type: ¼”x2” Wood Screw Screw Head: HEX head □ Restricted Confidential Tighten the GND cable, screw information: Torque: 10 +/-1 kgf-cm Torque: 0.72 +/-0.
Wall Mount Installation 3 • Hang the ODU on the wall mount bracket by using 4 screw heads and insert into the slot hole • Put down the ODU, the screw heads will fix ODU on bracket. • Make sure the safety bar is securing well.
Pole Mount Installation □ Normal □ Internal Use ■ Confidential □ Restricted Confidential 20
Pole Mount Installation 1 2 Screw Heads Put down the ODU Slot holed Pole diameter range: 1.25~1.66inch • • Tighten bracket on a pole by using 2 hose clamps Use torque wrench(with hex socket) to tighten 2 screw on hose clamps: • Hang the ODU on the bracket by using 4 screw heads and insert into the slot hole • Put down the ODU, the screw heads will fix ODU on bracket. Torque: 50.2~61.2 kgf-cm Torque: 3.61~4.
Wall/Pole Mount Securing Mechanism □ Normal □ Internal Use ■ Confidential □ Restricted Confidential 22
ODU Bracket Securing Mechanism: Releasing ODU from the Wall/Pole Mount Bracket This stop feature can make sure device is installed properly and won’t be detach from bracket when user accidently push the device. □ Normal □ Internal Use ■ Confidential □ Restricted Confidential Pull the latch to release the bar. There will be enough space to allow screw head detach from the bracket. 23 Lift up the device and there will be enough space to allow screw head detach from the bracket.
Take out IDU Device from ODU □ Normal □ Internal Use ■ Confidential □ Restricted Confidential 24
Take out IDU Device from ODU 2 1 Pull up Pull up Heatsink 4.8 T8 Unit: mm 7.5 Screw type: M2.5 Screw Head : T8 Waterproof Screws x14pcs • Take off the ODU from the bracket(wall/pole/Jpole) and put it on a plat base. • Release 14 waterproof screws, then the heatsink could be took off. Please follow the sequence of removing screw, see in next page.
Take out IDU Device from ODU 13 4 1 9 7 10 6 2 • Please follow the sequence of removing screw □ Internal Use 12 8 14 □ Normal 5 ■ Confidential □ Restricted Confidential 26 3 11
Take out IDU Device from ODU 3 □ Normal 4 Release cable gland. □ Internal Use ■ Confidential □ Restricted Confidential 27 Remove POE cable.
Take out IDU Device from ODU 5 Release 4screws to remove ODU IO Cover. Screw Type: M2.
Take out IDU Device from ODU 6 • □ Normal □ Internal Use ■ Confidential Bend 2 snap-fit outward to detach from IDU case then take up IDU.
Take out IDU Device from ODU 7 □ Normal Remove thermal jelly.
Take out IDU Device from ODU 8 Assemble the IO Cover back. Screw Type: M2.5xL7.
Take out IDU Device from ODU 9 □ Normal Assemble the cover back.
Take out IDU Device from ODU 10 • Tighten 3pcs M2.5 screw for cover. Screw information: Screw Type: M2.5xL7.
IDU Window/Wall Mount Bracket □ Normal □ Internal Use ■ Confidential □ Restricted Confidential 34
IDU Bracket for Window Mount Protective film Gecko tape 1. Clean the heavy stain/dust on window by window cleaner. 2. Clean immediate area where mount will be attached to, use provided alcohol wipes to remove light dirt and the film left from window cleaner. 3. Peel off protective film from the Gecko tape on the indoor bracket. Then affix the indoor bracket on the window in the direction indicated by the arrow on the bracket. 4.
IDU Bracket for Window Mount 6. Once the bracket is securely affixed on the window, align the bracket slot on the IDU and insert it downward to the bracket arm. 7. Push the IDU into the indoor bracket until a “click” sound is heard. 8. Adjust the orientation of the Verizon Receiver as required.
IDU Bracket for Wall Mount Protective film 1. Do not peel off the protective film on the tape side. 2. User a pen to mark where to drill holes. 3. Use driller to drill two holes. (Notice that ashes need to be cleaned) 4. Insert the Wall anchor into the wall. 5. Screw fix the Bracket on the wall. Wall mount screw Type: M3.
IDU Bracket Position ANT Side ANT Side ANT Area LABEL Window Mount □ Normal □ Internal Use ■ Confidential Wall Mount □ Restricted Confidential 38
IDU Gecko Tape Preserving/Re-Attaching Process □ Normal □ Internal Use ■ Confidential □ Restricted Confidential 39
Gecko Tape Plate Removing and Preserving Process Top Rib Step2. Attach tape* to cover gecko tape completely. (this step is to make sure the gecko tape surface will not get dirt) Step1. Peel gecko tape plate off from the top rib (Peel it slowly to avoid deformation/ravage) *WNC has tried these 3 types of tape for aging test, all of these could be used, and would not ravage the micro fiber structure on Gecko Tape.
Gecko Tape Plate Re-attach Process Step1. Use Alcohol (pad) to clean the window □ Normal □ Internal Use ■ Confidential Step2. Slowly remove the tape* □ Restricted Confidential Step3. Use another tape* to clean surface dirt again 41 Step4. Attach the gecko tape plate completely Step5.