Service manual

The following device, maybe an Inserter, may have provision to divert
bad packs for inspection.
15028 “Unknown Pack Sta 3 – Set Pack Bad”
HARDWARE: New Xfer Conveyor, Bridge and Two Stage
WHAT HAPPENED
At Power On, Motors On, an unexpected pack was sensed in Xfer Station
3.
ACTION TO TAKE
Test the sensor at Station 3.
Test the clutch and brake at Station 3.
ANY OTHER ADJUSTMENTS
This pack was marked bad.
Was there an Xfer Conveyor error in the previous cycle?
Remove and inspect this pack and other suspect packs or allow the pack
to be diverted for inspection downstream.
Set Engin. Value#55 to 1 to set all packs in the Xfer Conveyor bad.
The following device, maybe an Inserter, may have provision to divert
bad packs for inspection.
15029 “Unknown Packs – Remove Packs”
HARDWARE: New Xfer Conveyor, Bridge and Two Stage
WHAT HAPPENED
At Power Up Machine, packs are unexpectedly sensed in 1 or more Xfer
Stations.
ACTION TO TAKE
Pull all the packs from the Xfer Stations to proceed.
ANY OTHER ADJUSTMENTS
15030 “Jam Out of Folder, Into Collector Ramps”
HARDWARE: Collector
WHAT HAPPENED
Cycling, a pack did not leave the Folder and reach the Collector within a
time.
ACTION TO TAKE
Check for a jam in the Folder.
Test the sensor at the Collector Ramps. Folder Exit Sensor(I/O 0:17),
Transfer Conveyor In Sensor(I/O 0:12)
ANY OTHER ADJUSTMENTS
Adjust Engin Value#8 XcvyN Into Sta time.
15031 “Jam On Collector Input Ramps”
HARDWARE: Collector
WHAT HAPPENED
Cycling, a pack did not clear the Collector Input Ramps within a time.
ACTION TO TAKE
Check for a jam at the Collector.
Test the sensor at the Collector. Folder Exit Sensor(I/O 0:17)
ANY OTHER ADJUSTMENTS
Adjust Engin Value#23 Xcvy Jam At In Time.
420T V6LT OPERATOR & SERVICE MANUAL ISSUE 2009/06 Rev. 6/21/2011 SECTION C – PAGE 94
071-33370-400
PROBLEM ANALYSIS