Service manual

Addendum II.........................65
Signal Specification .......................65
1) RR Donnely 1 Protocol: ...................65
2) RR Donnely 2 Protocol: ...................66
3) Pinnacle 1 Protocol: .....................67
4) Pinnacle 2 Protocol: .....................67
5) General Protocol: .......................68
6) Tampa 1 Protocol: ......................68
7) Zaandam I Protocol: .....................69
8) Friedberg 1 Protocol: .....................70
9) General 2 Protocol: ......................70
General Notes .............................71
SECTION B PREVENTATIVE MAINTENANCE .......73
B.1 Test equipment and tools .................73
B.2 General procedures ....................73
B.2a Cleaning the machine...................73
B.2a1 Cleaning the Fold Rollers ...................73
B.2a2 Cleaning the Fold Rollers ...................73
B.2a3 Machine Cabinets and Covers ................73
B.2a4 Paper Hopper..........................73
B.2a5 Singulator ...........................73
B.2b Lubrication ........................73
C.1 “TEST” SCREEN OPERATION ............75
C.1a Speed Test .........................75
C.1b Test Cycle ............................75
C.2 IO/144 BOARD (INPUTS AND OUTPUTS) ......75
C.2a Orientation.........................75
C.2b I/O Reference Tables 420T V6LT I/O Table 0 ......76
C.2c I/O Reference Tables 420 V6LT I/O Table 1 .......77
C.2d I/O Reference Tables 420 V6LT I/O Table 2 .......77
C.3 GENERAL SOLUTIONS TO ERRORS .........78
C.3a Solutions to Less Common Errors............78
C.3b ERROR CODES ......................79
Module Error Codes: .......................79
System Module: 110nn/8nn ......................79
Feeder Module: 120nn/8nn ......................80
Accumulator Module: 130nnn ....................80
Folder Module: 140nn/8nn ......................80
Xcvyr Module: 150nn/8nn .......................80
Bar Read Module: 160nn/8nn .....................81
Line Read Module: 180nn/8nn ....................81
Xcomm Module: 200nn/8nn ......................81
Infeed Module: 210nn/8nn.......................81
Ethernet Module: 220/8nn ......................82
NVFile (StringFile) Module: 230/8nn .................82
C.3c (11xxx) System ......................83
11020 “Exit Demand Timeout”..................83
11021 "Cover Interlock Open or Emergency Stop Set .......83
11022 "Cover Interlock Open or Emergency Stop Set” ......83
11024 "Exit Sensor Error” ......................83
11025 "NOT READY" .........................83
11028 “Jam Out of Folder” ......................83
11029 “Max. No Stop Error Diverts” ................83
420T V6LT OPERATOR & SERVICE MANUAL ISSUE 2009/06 Rev. 6/21/2011 TOC 3
071-33370-400
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