Winston Collectramatic® Fryer 8000 Series Control 8 Channel Models 4 head & 6 Head OF49C, OF59C, PF46C, & PF56C Use & Care Manual Published for Model PF56 C www.winstonind.com 800-234-5286 4272V093 REV.
DESCRIPTION Congratulations on your purchase of Winston’s Collectramatic® fryer. You’ll benefit from improved production, extended shortening life, ease of programming, and consistent quality. For over 30 years Collectramatic fryers have been the fryer of choice for major food chains and independently-operated foodservice worldwide. FILTERFRY TECHNOLOGY Our exclusive Filterfry Technology allows all-day cooking, or up to 20 rounds.
SAFETY Winston Collectramatic® fryers are manufactured to appliance industry standards which design and test for structural reliability for 10 years useful life. This is not a warranty. See ZAP Warranty Agreement for complete warranty applicable to your appliance.
SAFETY 12. HOT LIQUIDS UNDER PRESSURE To safely close lid: A. Use both hands on handlebar to lower lid. B. Pull handlebar completely into lid lock block so that lid lock pops up (‘clank’ sound) into its straight, locked position. To safely open lid: A. Wait until cook cycle is finished (timer at 00:00 and buzzer sounds). B. Do not touch handlebar to open lid until pressing down on lid lock causes the lid to lower. C.
INSTALLATION SHIPPING DAMAGE All equipment should be thoroughly examined for shipping damage before, during and after unloading. It has been carefully inspected at our factory and the carrier has assumed responsibility for its safe arrival. If the equipment is damaged, either apparent or concealed, a claim must be made to the carrier.
INSTALLATION ELECTRIC The appliance is shipped from the factory without cord. Refer to wiring circuit diagram (pages 44-46) for installation assistance. The appliance is shipped wired for a 3-phase application. The 240 volt fryers may be changed to single phase operation, as indicated in the chart below. A licensed electrician may be required. Check local codes. Following is a copy of the electrical information on the name plate for various models of Winston’s Collectramatic® fryers.
NOMENCLATURE Exterior 1 2 3 11 12 4 5 6 13 7 8 9 10 1. Lid Lock - (pressure fryers only) Manually operated lock that prevents opening of fryer lid prior to release of pressure through lid valve. 2. Handlebar - (pressure fryers only) Used to raise and lower lid and secure lid to lid lock block. 3. Lid - (pressure fryers only) Pressurizes fryer when lowered and locked in place with heated cooking oil in cookpot. 4.
NOMENCLATURE 8. Control Panel - will include the following components: a. Controller - regulates cooking times and temperatures. b. Power Switch - controls electrical times and temperatures c. Power Lamp - controlled by Power Switch. Indicates electrical current is applied to fryer circuitry. d. Heat On Lamp - indicates when heaters are on. e. High Limit Lamp - comes on if cooking oil temperature reaches 410˚F; heaters automatically shut off. 9.
NOMENCLATURE 17. Heater Coils - Electrical elements that heat cooking oil. 18. Insulation - Surrounds cookpot to help maintain cooking oil temperature by reducing heat loss. 19. Muffler - (pressure fryers only) Collects condensed steam and muffles steam vent noise at end of cook cycle. 20. Cone - Supports basket and directs falling particles from cooking product into collector. Stirring of cooking oil should not be attempted below cone after first round of cooking each day. 21.
NOMENCLATURE 2 3 1 A B C D E F G H 1. LED Program Lamps indicate which channel is selected when lit above that channel. 2. Display readout indicates time or temperature by pressing appropriate buttons. 3. 1–8 Channel Buttons provide operator the ability to select desired cooking cycles. Also starts desired cycle after cabinet has preheated. 4. Programming Buttons A. B. C. D. E. F. Program Button - Press button to start programming sequence. ∆ Button - increases value in program.
ACCESSORIES Basket Drain Hook* (Order #PS1154/1) • Lower and raise basket • Remove collector • Lower and raise heat plate Heat Plate* (Order #PS1034 or PS1918) • Transfers heat from Cooking Zone to Cold Zone to keep cooking oil hot. Clamshell Basket* 4 Head (Order #PS1159) or 6 Head (Order #PS1163) • Allows product to be fully immersed and completely surrounded by cooking oil.
OPERATING GENERAL EVENT SEQUENCE Following is the usual chain of events that should take place during a full cooking cycle in the Collectramatic® fryer with the 8000 series controller. Be sure to read this entire manual and follow all instructions and warnings in this manual and on the fryer before using the fryer. This page is a general overview only and is not meant to be complete step-by-step instructions. Pages for detailed instructions are shown at the end of each statement below.
OPERATING q q q q q q q q q q q q Drop signal is on display. Add or remove cooking oil to make level between oil level lines. With safety gloves and drain hook, lower loaded basket into cooking oil. Press lit channel button to start timer (sample time shown). When timer at :00, buzzer sounds and display shows press lit channel button. q Flashes on and off for ten seconds, then . q Using safety gloves and drain hook, remove basket from fryer.
OPERATING q Close drain valve. q Remove and clean collector gasket. q DANGER: Do not use “boil-out” method of cleaning fryer or fill fryer with any liquid other than cooking oil. Fryer is made to be pressurized only with cooking oils. If pressurized with other liquids, you may be burned, badly hurt, or killed. q Place metal container under open collector area. q Scrub heaters with white Teflon brush. q Use cooking oil to rinse away any remaining food particles. q Wash accessories at sink.
OPERATING FILLING The following filling procedure is to be used when fryer is first filled with cooking oil and when cooking oil is changed. 1. Turn off Power Switch. 2. Clean Fryer per daily cleaning procedure - see pages 23-26. 3. Check Collector and Drain Valve - Make sure collector with gasket is seated and drain valve is closed (handle pointing towards top rear of fryer–see Figure 1). 4. Lubricate Lid Gasket (pressure fryers only) and Collector Gasket with cooking oil before placing on fryer.
OPERATING WARM-UP Failure to follow procedure below may result in first batch of cooked food being off-color and improperly done. DANGER: Do not turn on power unless all heater coils are completely covered by cooking oil. Fill shortening to a level between the Maximum and Minimum oil level lines found on the inside of the cookpot (see Figure 3). 1. Turn on circuit breaker and Power Switch. Cone: Do not stir below this area after the first round of cooking each day. 2.
OPERATING 10. Deep stir (into collector) cooking oil vigorously for at least 15 seconds. 3rd Stir 11. Drop message will change to cooking oil temperature. DO NOT stir cooking oil. 12. Drop message will be displayed. 13. CAUTION: HOT SURFACES. Feel bottom of collector – must be hot to touch. If not, deep stir cooking oil vigorously again for at least 15 seconds. 14. Continue to repeat stirring and letting temperature rise to DROP until collector is hot to touch. 15.
OPERATING CLAMSHELL BASKET LOADING The procedure outlined below illustrates the loading process for chicken pieces. Other food products should be loaded in a similar manner. Note opening in center of shelves which is accentuated to show importance of not packing products in too tightly, thus restricting cooking oil flow. OPEN FRYING Load basket shelves from top down, starting at shelf #2, then #3, etc. (do not use shelf #1 when cooking products that may float out of basket–shelf #1 is basket lid).
OPERATING 1 2 3 4 5 FIGURE 5 Four head clamshell basket would be loaded similarly to six head basket using shelves #2 through #5 as shown (Figure 5). COOKING - OPEN FRYING NOTE: Your cooking procedure may be specified to you through franchise agreement (or otherwise); if so, disregard the following. Refer to Use and Care Warnings, Pages 3 and 4, regardless of procedure followed. Below are procedures that can be used when OPEN frying in an OPEN or PRESSURE fryer.
OPERATING 5. DANGER: When DROP signal comes on, use safety gloves and basket drain hook to lower basket slowly into hot cooking oil (Figure 7). 6. Press channel button to begin timer countdown. 7. Basket Removal At the end of the cook cycle (time at 00:00 and display showing )a buzzer will sound indicating that the basket can be removed from the fryer. Cancel the buzzer by pressing the channel button. FIGURE 7 DANGER: When signal comes on press channel button to cancel buzzer.
OPERATING COOKING - PRESSURE FRYING NOTE: Your cooking procedure may be specified to you through franchise agreement (or otherwise); if so, disregard the following. Refer to Use and Care Warnings, Pages 3 and 4, regardless of procedure followed. 1. Complete Warm-Up Process - see “OPERATION PROCEDURES, WARM-UP” page 16. 2. Check Oil Level to see that it is between the Maximum and Minimum lines in the cookpot (See Figure 11). heater coils FIGURE 11 3. Prepare Product (cut, dip, bread, etc.) 4.
OPERATING 7. OPENING LID - at the end of the cook cycle (timer at 00:00 and display showing ,a buzzer will sound indicating that the lid can be opened and the basket can be removed from the fryer. Cancel the buzzer by pressing the channel button. DANGER: This fryer contains hot liquids under pressure. Release can cause severe burns or death. To safely open lid: FIGURE 14 A. Complete cook cycle (Display at and buzzer sounds. B.
DAILY CARE DAILY CARE CAUTION: Prior to using appliance for the first time, perform the daily cleaning procedure listed below. Most of the following Daily Cleaning Procedures apply to both OPEN and PRESSURE fryers. Those that apply to PRESSURE fryers only are specified as such. NOTE: Emptying the collector and filtering may have to be done at some point during the day, depending upon how many rounds are cooked and how much breading builds up in the collector.
DAILY CARE 5. CAUTION: Wearing safety gloves, with drain valve still open, use displacement tool to force enough cooking oil up and out of drain valve to allow safe removal of collector (Figure 21). 6. Place metal tray or container under open collector area. 7. Close Drain Valve 8. CAUTION: Wearing safety gloves, remove collector with basket drain hook (Figure 22). 9. Remove and Clean Collector Gasket Note: Gasket life may be prolonged by doing the following: 10.
DAILY CARE 11. Scrub Heater Coils with white teflon brush. Clean heaters, heater holders, and all of cookpot (Figure 23). Do not use steel wool. 12. Rinse inside of cookpot with cooking oil only. 13. Wash Accessories (using hot water only) including collector (clean gasket groove), gasket, heat plate, utensils, basket, etc., at sink. Wipe dry. 14. DANGER: Don’t splash water on outside of fryer or wash outside of fryer with hose.
DAILY CARE Cleaning Lid Instructions 1. Remove lid from fryer and disassemble components as shown below. Remove the retainer from the lid valve before removing the lid lock and handlebar (the lid lock will help to hold the lid valve while unscrewing the retainer). CAUTION: Do not submerge the pressure gauge (if supplied) or the pressure relief valve (if supplied) in water. Do not attempt to remove the pressure gauge from the lid. Do not remove the pressure relief valve from the lid.
PROGRAMMING Programming Time/Temperature Profiles for the Winston 8000 Series Computer The 8000 Series Controller has 16 push buttons. The 8 buttons in the top row are called channel buttons and they are numbered in the lower right corner of each button. The lower row of buttons are for programming the control. Programming allows one of 4 different processes to be assigned to each channel. The processes available for the 8000 Series Control are PC1, PC2, PC5, and PC6.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C By default, the controller opens the vent valve 30 seconds before the end of a pressure cook cycle. A buzzer will automatically sound at the end of the cook cycle when the timer reaches :00 (the display will then show ) indicating it is time to open the lid (when pressure frying) and remove the cooked product. Cancel the buzzer sound by pressing the channel button.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C Time setpoints t1 through t6 STEP 9 Repeat for t2 through t6. Remember t1=total cook time and times t2 through t6 indicated time remaining in the cook cycle. STEP 10 Current time setting sample Use arrow buttons to modify. Hold either button for fast scrolling. Display shows MM:SS (minutes:seconds). :00 minimum 99:55 maximum. or 0 STEP 11 Press ENTER to proceed.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C When the computer displays Press button/Action STEP 3 ENTER STEP 4 2 STEP 5 Note Indicates Programming mode. Press ENTER to proceed. Press channel button #2 for selecting process #2 Press ENTER to proceed. ENTER STEP 6 Heat setpoints H1 through H6 STEP 7 Current temperature setting sample 0 H1 displays momentarily. Repeat from here for H2 through H6.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C Use arrow button to toggle between Straight Time (Str) and Load Compensation (Lc). STEP 14 Current Straight Time/Load Compensation Setting Sample STEP 15 0 Controller proceeds to next heat setpoint (restarts at STEP 6). If at final pressure setting, proceed to STEP 16. ENTER Return to STEP 6 and repeat through STEP 15 until bu 1 displays, then go to STEP 16.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C When the computer displays Press button/Action STEP 3 ENTER STEP 4 5 Note Indicates Programming mode. Press ENTER to proceed. Press channel button #5 for selecting process #5 STEP 5 ENTER STEP 6 Heat setpoints H1 STEP 7 Current temperature setting sample 0 or STEP 8 ENTER STEP 9 Press ENTER to proceed. H1 displays momentarily. Use arrow buttons to modify.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C PROCESS 6 Programming Process #6 (PC 6) - 2 temperatures, 2 times STEP 1 First choose the channel you want to program. 1 2 3 4 5 6 7 8 STEP 2 In sequence, press the following buttons to enter programming mode.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C Use arrow buttons to modify. Hold either button for fast scrolling. Display shows MM:SS (minutes:seconds). :00 minimum 99:55 maximum. STEP 10 Current time setting sample 0 or STEP 11 ENTER Press ENTER to proceed. STEP 12 Current vent setting sample 0 Use arrow button to toggle between Open (O) and Pressure (P).
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C STEP 5 or 0 Default is 250˚ Automatic cool mode (setback) temperature. 250˚F (121˚C) minimum 360˚F (191˚C) maximum Press ENTER to proceed. ENTER STEP 6 Ct displays momentarily. STEP 7 STEP 8 or 0 STEP 9 Automatic cool mode timer. With the arrow buttons, modify in 1-minute increments from 0 to 60 minutes. :00 disables this feature. Press ENTER to exit.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C STEP 6 All of the product button LED’s will light. and all product button lights on STEP 7 All of the product button LED’s will be off. and all product button lights off STEP 8 A medium volume tone will sound. STEP 9 A high frequency tone will sound. STEP 10 The controller will energize the heater relay. STEP 11 The controller will call for pressure.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C STEP 4 Loud displays momentarily. STEP 5 Modify the speaker loudness indicated by vertical bars on display. Default is 6 bars = 75% or 0 STEP 6 Press ENTER to proceed. ENTER STEP 7 FrE displays momentarily. STEP 8 Default is 1400 Modify the tone frequency in 100 Hz increments. or 0 STEP 9 Press ENTER to exit.
PROGRAMMING 8000 Series Computer Controller For Collectramatic® Open and Pressure Fryers Models OF49C, OF59C, PF46C, PF56C STEP 6 Default is pressure 0 or STEP 7 ENTER Modify the pressure setting. Choose pressure (PrES) or open (oPEn) Press ENTER to proceed. STEP 8 bird displays momentarily. Factory setpoints for either 2.5 lb. or 2.75 lb. bird. STEP 9 Modify the bird size. Changing bird size automatically changes set points in certain channels for specific fryer models. Default is 2.5lb.
OBTAINING SERVICE Diagnosis of complaints relative to the performance of the equipment reveals the following to be the sources (arranged from most to least frequent): • Faulty use and care practices • Electrical supply problems • Equipment faults Refer to Troubleshooting Chart on next page for FAULT isolation and remedies. If, after checking for faulty USE and CARE practices and electrical supply problems, the fault still exists, call a qualified servicer for diagnosis and repair of equipment faults.
TROUBLESHOOTING TROUBLE FAULT CODE ALL FRYERS Power lamp fails to light........................................................... Power lamp dim....................................................................... Heat ON lamp not on when heating......................................... Display reads “Lo” or “Heat”, heat on lamp is off, and............. fryer is not heating up No heat (all lamps out)............................................................. Heats slowly.............................
TROUBLESHOOTING FAULT CODE (continued) CORRECTION 9. Heater holder slipped - heaters touching.......................... Adjust or [CS] 10. Fryer not kept clean........................................................... Clean, See page 23-26 11. Pot groove for collector gasket dirty.................................. Clean, See pages 23-26 12. Collector gasket dirty or damaged..................................... Clean or Replace See pages 23-26 13. Deadweight dirty or missing..............................
TROUBLESHOOTING AQUALERT Aqualert description: Aqualert is software built into the Collectramatic® fryer controls that automatically detects the presence of water in the cookpot and prevents the fryer from being used. Aqualert is included in all electronically controlled fryers with Winston-manufactured controls. Aqualert works by sensing the rate of the rise in temperature of a liquid inside the fryer cookpot. Water heats up more slowly than cooking oil.
TROUBLESHOOTING WARNING: This appliance utilizes electrical voltages that have the potential to produce fatal electrical shocks; utilizes electrical oil heaters that can cause painful and scarring burns; and emits hot vapors that have the potential for painful burns. To avoid, have appliance installed only by licensed electrician and serviced only by trained servicers. Make this page available to the servicer.
CIRCUIT DIAGRAM DELTA CONFIGURATION Collectramatic® Fryer - 8000 Series - 8 Channel Models 4 Head & 6 Head - OF49C, OF59C, PF46C, & PF56C Delta Configuration www.winstonind.
CIRCUIT DIAGRAM 1 PHASE Collectramatic® Fryer - 8000 Series - 8 Channel Models 4 Head & 6 Head - OF49C, OF59C, PF46C, & PF56C 1 Phase www.winstonind.
CIRCUIT DIAGRAM 3 PHASE WYE Collectramatic® Fryer - 8000 Series - 8 Channel Models 4 Head & 6 Head - OF49C, OF59C, PF46C, & PF56C 3 Phase Wye Configuration www.winstonind.
ZAP ZERO ACCIDENTS PROGRAM ZAP Zero Accidents Program WARRANTY OF FRYERS FOR YUM! This warranty applies to fryers (“Fryers”) manufactured by Winston Products Company (“Winston”) and is extended to any purchaser, lessee or successor purchaser (collectively “Purchaser”). 1.
TERMS AND CONDITIONS TERMS AND CONDITIONS OF SALE In consideration of the mutual benefits hereby to be derived, Winston Industries, LLC ("Winston") and any purchaser, lessee or successive purchaser ("Purchaser"), of Winston Commercial Equipment, Equipment Service Parts, and Safety Parts (collectively "Products") agree that: 1. Terms of sale for Products are net 25 (payment must be received within 25 days from invoice date). Prices are subject to change without notice.
