Carpet Extractor Model: VOYDU 10086130 VOYXDU 10086150 Operating Instructions (ENG) 86292490-AB 01/23/09
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: __________________________________________________________________
TABLE OF CONTENTS Machine Data Log/Overview................................2 Table Of Contents ................................................3 HOW TO USE THIS MANUAL How To Use This Manual.....................................1-1 SAFETY Important Safety Instructions ............................ 2-1 Hazard Intensity Level....................................... 2-2 Safety Label Location........................................ 2-3 OPERATIONS Technical Specifications....................................
HOW TO USE THIS MANUAL This manual contains the following sections: - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SOLUTION WARNING 86244300 (PRV NO. 500955) PINCH CAUTION 86243830 (PRV NO. 500663) FRONT PANEL CAUTION 86013310 BATTERY CAUTION 86252520 (PRV NO.
NOTES: 2-4 86292490 VOYAGER DUO 08/20/07
TECHNICAL SPECIFICATIONS - BASIC ITEM Nominal Power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions DIMENSION/CAPACITY 1855 W 36 Volts DC 51.5 amps 3 X12 Volt 195-215 AH @ 20 hr. rate 23.5 in. x 15.5 in. x 16.5 in. tall (600 mm x 400 mm x 420 mm) .75 HP (560 W) 1042 lbs (473 kg) 418 lbs (190 kg) Metered flow with automatic shut-off in neutral and reverse 100 psi (688 Kpa) 31.4 gal (120 Liter) 2 Jets with total flow of 0.24 gal/min (0.9 Liter/min) 4 Jets with total flow of 1.
TECHNICAL SPECIFICATIONS - DELUXE ITEM Nominal Power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions Propelling Motor Mass (GVW) Weight Empty Without Batteries Solution Control Spray Pump Pressure Solution Capacity Spray Jets - Interim Spray Jets - Extraction Recovery Capacity Vacuum Motors Scrub Brush Diameter Scrub Brush Motor Scrub Brush Pressure Scrub Brush Speed Tires Foundation Pressure Maximum (Transport) Speed Scrubbing Speed Theoretical Coverage (with 2” Overlap) Frame Constru
TECHNICAL SPECIFICATIONS ITEM Height Length Width Width of scrub path MEASURE 43 inches (1100 mm) 59 inches (1500 mm) 32 inches (800 mm) 24 inches (600mm) WIDTH LENGTH SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 70.5 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.
HOW THIS MACHINE WORKS The Machine is a battery powered, self-propelled Carpet Maintainer and Carpet Extractor intended for commercial use. The machine is designed to maintain your carpet using the Encapsulating Interim Carpet Cleaning Process.
COMPONENTS 1 2 6 4 9 15 5 13 14 12 11 7 3 8 16 10 10 1. 2. 3. 4. 5. 6. 7. 8. Control Panel-Drive/Scrub Front Cover Solution Tank Recovery Tank Solution Fill Cover Recovery Dome Scrub Deck Recovery Drain Hose 9. 10. 11. 12. 13. 14. 15. 16.
DRIVE CONTROLS 5 2 4 3 3 1 6 1. 2. 3. 4. 3-6 Key Switch Reverse Switch Throttle Switches Speed Control Knob 5. Battery Discharge Indicator 6. Hour Meter 7.
DRIVE CONTROLS 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. 2. REVERSE BUTTON Controls the direction of travel of the vehicle. To travel in reverse, press the button and press either of the throttle switches. To travel forward, release the button are press either of the throttle switches. 3. THROTTLE SWITCHES Propel the vehicle with the speed control knob setting selected.
SCRUB CONTROLS 2 3 1 1. 2. 3-8 Solution Pump Switch Solution Pump Indicator 3.
SCRUB CONTROLS 1. SOLUTION PUMP SWITCH Controls power to the spray pump. If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted. This feature prevents application of solution without scrubbing it into carpet. 2. SOLUTION PUMP INDICATOR LIGHT The solution pump indicator light is illuminated green when the pump is on. 3.
SCRUB CONTROLS SCRUB DECK ROTARY SWITCH (DELUXE) Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids. For interim/pre-spray “A” mode, rotate the function knob to the “A” position. The “A” chemical will be drawn from its tank and delivered to the solution system. The scrub deck will lower and the scrub motor will turn on and the interim/pre-spray solenoid will open and spray will flow through the jets.
MACHINE OPERATION PRE-RUN MACHINE INSPECTION EMERGENCY STOP PROCEDURES Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. 1. Release both the throttle switches. 2. Turn machine power off with key switch by turning key switch counterclockwise to the “o” (off) position. NOTE: See maintenance section for pre-run machine inspection checklist items. DELUXE STARTING MACHINE 1.
MACHINE OPERATION FILLING SOLUTION TANK NORMAL SCRUBBING FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. Plan the scrubbing pattern in advance. For efficient operation, the runs should be the longest possible without turning, stopping, or raising or lowering scrub deck. The longest track is around the perimeter of the area to be cleaned and a collapsing rectangle pattern is most efficient. 1. Turn the machine power off. 2.
MACHINE OPERATION TO BEGIN SCRUBBING TO STOP SCRUBBING When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. 1. While scrubbing turn off the pump switch to stop spraying solution. Continue to scrub and recover the solution for an additional pass. 1. Turn machine power on. 2. Allow the throttle switches to return to neutral. 2.
MACHINE OPERATION EMPTYING AND CLEANING CHEMICAL TANKS AND SYSTEM (DELUXE) 1. Turn the machine power off. 2. Park the machine next to a floor drain. The tanks are located at the front of the machine. 3. Remove the cap and straw from each chemical bottle and install the closed caps. SOLUTION DRAIN HOSE 4. Remove the tanks by lifting off the solution fill tower. 5. The chemical can remain in the tank or be disposed of properly. Remove one cap at a time and dispose of chemical. Rinse tanks with clean water.
NOTES: 86292490 VOYAGER DUO 08/20/07 3-15
MACHINE OPERATION SERVICE SCHEDULE BEFORE EACH WORK PERIOD MAINTENANCE Check water level of batteries after charging; add distilled water if necessary. Check brushes for proper installation. Check for securely attached drain hose, plug and cap. Check that solution fill lid seals tightly Visually check for damaged or worn tires. Check all throttle, direction and speed controls for proper operation. Observe spray pattern and clean jets if necessary. Prime chemical system for 30 seconds for each chemical.
MAINTENANCE-BATTERIES 1. 2. 3. 4. Battery Connector Battery Connector Batteries Prop Rod and Catch 5. “Y” Tube 6a. Recovery Hose - Basic 6b.
MAINTENANCE-BATTERIES BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.
MAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITY CHARGING BATTERIES Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Battery Check Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Wear eye protection and protective clothing when working with batteries. CHECKING GRAVITY A. Hydrometer B. Battery Charge batteries in a well ventilated area.
MAINTENANCE-BATTERIES 6. Replace the battery caps, and leave them in place while charging. 7. Unplug the machine connector from the battery. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result. 8. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet.
MAINTENANCE-SCRUB DECK 1 2 4 3 1. Scrub Deck Lift Actuator 2. Scrub Brush Motor 3. Scrub Brushes 4.
MAINTENANCE-SCRUB DECK SCRUB HEAD SCRUB BRUSH REPLACEMENT The dual cylindrical scrub head is designed to scrub chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush groomed appearance. 1. Lift the drive side of the brush and push it onto drive hub until a positive stop is felt. The brush cannot be installed until the brush is fully seated on the drive hub. MAINTENANCE 2. Pull out on the bottom of the retaining clip.
MAINTENANCE-SCRUB DECK Do not use a pressure washer to clean around the brush motors. Use tap pressure only. BRUSH MOTOR CARBON BRUSH REPLACEMENT TO REPLACE SCRUB BRUSH MOTORS 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. 1. With the scrub deck in the lowered position, remove the deck cover and disconnect brush motor wiring connector from harness. 2. Remove end cap from motor. NOTE: Motors contain two wave washers in cap. Do not lose these. 2.
MAINTENANCE-SCRUB DECK SCRUB DECK ACTUATOR ADJUSTMENT ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Lower scrub deck. Remove the front cover and raise recovery tank. 2. Disconnect electrical connector. 3. Remove the clevis pin retaining the bottom of the acutator. 4. Remove the clevis pin retaining the top of the acutator. 5. Reverse for re-installation. The actuator will need to be adjusted when replaced.
MAINTENANCE-CIRCUIT PROTECTION 1 1. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to be found and corrected. 30 Amp. Protects the vacuum motor. 30 Amp. Protects the vacuum motor. 22 Amp. Protects the scrub brush motor. 25 Amp. Protects the propel motor. 3 Amp.
MAINTENANCE-SOLUTION STRAINER & PUMP - BASIC 1 2 3 4 5 1. Pump 2. Solution Strainer 4-11 3. Solenoid Valves 4. Jets- Interim 5.
MAINTENANCE-SOLUTION STRAINER & PUMP - BASIC 1. 4. SOLUTION STRAINER The solution strainer is located on the front of the machine under the front cover. The strainer protects the pump, solenoid valve and jets from debris. If there is little or no solution flow to the ground, check the strainer for debris. Clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated.
MAINTENANCE- SOLUTION STRAINER & PUMP - DELUXE 1 2 7 6 4 5 3 1. 2. 3. 4. 4-13 Pump Solution Strainer Solenoid Valves Jets-Interim 5. Jets-Extraction 6. A-B Chemical Valve 7.
MAINTENANCE-SOLUTION STRAINER & PUMP - DELUXE 1. 4. SOLUTION STRAINER The solution strainer is located under the recovery tank. The strainer protects the pump, solenoid valve and jets from debris. If there is little or no solution flow to the ground, check the strainer for debris. Clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and the bowl and re-assemble.
MAINTENANCE SOLUTION STRAINER & PUMP - DELUXE 5. A-B CHEMICAL PUMP & CHEMICAL PUMP 1. The chemical tank “A” holds either encapsulating interim chemical or pre-spray chemical. Tanks should be cleaned weekly. Extra chemical should be stored using the blank cap instead of the straw cap. 2. The chemical tank “B” hold the deep extraction chemical. The tank should be cleaned weekly. Extra chemical should be stored using the blank cap instead of the straw cap. 3.
NOTES: 86292490 VOYAGER DUO 08/20/07 4-16
MAINTENANCE-DRIVE ASSEMBLY 1 2 3 1. Drive Assembly 2. Grease Points 3.
MAINTENANCE- DRIVE ASSEMBLY DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machine. 2. Disconnect the electrical connection to the traction motor. 3. Remove brush cap. 4. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder.
MAINTENANCE-VACUUM 5 6 4 2 1. Vacuum Shoes 2. Vacuum Glides 3. Vacuum Shoe Retainer Knobs 4-19 1 2 3 4. “Y” Tube 5. Float Ball and Screen 6.
MAINTENANCE-VACUUM VACUUM SHOES TO CLEAN VACUUM SHOES The dual offset vacuum shoes are designed to extract soiled solution from the carpet. The plastic vacuum shoe glides minimize wear to flooring. 1. With the vacuum shoes in the raised position, turn key switch “off”. 2. Remove vacuum shoes. MAINTENANCE The vacuum shoes should be removed and cleaned daily to ensure maximum recovery. VACUUM SHOE REMOVAL 1. Unscrew retainer knob from right side vacuum shoe. 2.
MAINTENANCE-VACUUM TO REPAIR OR REPLACE VACUUM MOTOR(S) Vacuum Motor Carbon Brushes 1. Remove the front cover, drain the recovery tank and disconnect the vacuum hose assembly from the “Y” tube. End Cap Carbon Brushes 2. Raise the recovery tank and safely engage the prop rod latch. 3. Disconnect electrical connector from the vacuum motor(s) and connecting hoses. 4. Unbolt the bracket and vacuum motor assembly and remove from tank.
MAINTENANCE-TRANSPORTING PREPARATION FOR LOADING /UNLOADING TRAILER PUSHING MACHINE The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear. NOTE: To avoid damage caused by regenerative voltage, disconnect traction motor before towing or pushing machine. Before loading or unloading machine from trailer, remove vacuum shoes to eliminate interference.
MACHINE-TROUBLESHOOTING PROBLEM No power to machine Little or no propel CAUSE Battery disconnected SOLUTION Check all battery cable connections Battery cables corroded Faulty key switch Clean connections Replace switch Low battery charge Machine turned on with propel trigger not in neutral position Tripped circuit breaker Controller overheated Loose motor connection Charge batteries Allow pedal to return to neutral.
PARTS LIST 86292490 VOYAGER DUO 08/20/07
BRUSH DECK 5-1 86292490 VOYAGER DUO 08/20/07
BRUSH DECK REF PART NO. PRV NO.
BRUSH DECK ACTUATOR 3 5 4 2 1 7 6 1 8 7 5-3 86292490 VOYAGER DUO 08/20/07
BRUSH DECK ACTUATOR REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 86008670 86091930 86276780 86279130 86010670 86011800 86248970 86278910 80606 141037 70728 87083 87029 81406 87003 2 1 2 2 2 1 2 1 DESCRIPTION SERIAL NO. FROM NOTES: COTTER, 3/8” RING BRKT, ACTUATOR MOUNT SCR, 5/16-18 X 3/4 HHCS SS WASHER, 5/16 SPLIT LOCK PLTD WASHER, 5/16 FLAT SS ACTUATOR, 36VDC 2.75 STRK PIN, CLEVIS 3/8 X 2.
BRUSH DECK MOTOR 5-5 86292490 VOYAGER DUO 08/20/07
BRUSH DECK MOTOR REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 86273750 86173340 86010630 86215880 86222130 86222290 86217250 86217260 86172960 86225790 70011 87514 87013 140929 53275 57308 22105 22106 70910 87504 6 6 6 2 1 4 2 1 2 4 DESCRIPTION SERIAL NO. FROM NOTES: SCR, 1/4-20 X 5/8 HHCS SS WASHER, SPLIT LOCK, 1/4 SS WASHER, 1/4 ID X 5/8 OD SS BRKT, MOTOR MOUNT MOTOR, 36VDC NUT, 5/16-18 HEX NYLOCK SS COUPLER, 1/2” JAW COUPLER, SPIDER SCR, SET, M6X8, SH, ISO4029,SS WASHER, 5/16 X .
BRUSH DECK MOUNTING 6 2 1 26 3 9 5 8 6 2 4 5-7 4 86292490 VOYAGER DUO 08/20/07
BRUSH DECK MOUNTING REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 86259420 86010670 86295600 86277130 86088110 86270830 86277030 86228990 86295610 87232 87029 70795 730443 57023 70780 09153 - 2 8 1 6 1 8 2 2 1 WASHER,THRUST .51IDX1ODBRO WASHER, 5/16 FLAT SS BRKT, BRUSH DECK PIVOT, LEFT SCR, 5/16-18 X 1.00 CARRIAGE SS STRAP, SHROUD LATCH NUT, 5/16-18 HEX NYLOCK SS SCR, 5/16-18 X 1.25 CARRIAGE SS BEARING, FLNGD, .314IDX.
BRUSH DECK SHROUND 9 1 2 3 1 4 5 8 7 6 5-9 86292490 VOYAGER DUO 01/22/09
BRUSH DECK SHROUD REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 86161800 86273790 86274520 86279190 86059910 86012200 86270920 86012190 86006400 46-802531 70016 70233 87095 270167 57049 67380 1 2 1 1 1 1 2 2 2 DESCRIPTION SERIAL NO. FROM NOTES: LATCH, CONCEALED KEEPER SCR, 6-32 X 3/4 PPHMS SCR, #10 X 3/8 PH HI-LO PLT WASHER, #10 FLAT PLTD COVER, DECK FOAM SPACER, SHROUD, 5/16 T NUT, 6-32 HEX NYLOCK SS FOAM SPACER, SHROUD, 3/4 T RIVET, 5.
BRUSH DECK LIFT 6 1 2 3 4 5 13 12 12 4 15 4 19 17 16 7 5 8 14 9 18 10 11 5-11 86292490 VOYAGER DUO 10/23/08
BRUSH DECK LIFT REF PART NO. PRV NO. QTY DESCRIPTION 1 2 86290700 86228990 09153 4 4 3 86259420 87232 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 86010670 86270830 86012900 86088420 86013020 86231280 86010810 86271870 86276780 86294810 86294580 86294800 86294560 86294820 86259400 86256130 87029 57023 71154 14400 87191 57290 70728 87205 730402 13 5 2 4 2 2 2 2 9 1 1 1 1 1 1 1 SCR, 5/16-18 X 1.0 FHCS SS BEARING, FLNGD,.314ID X .502OD WASHER, THRUST .
CONTROL HANDLE 3 9 2A 2B 4 6 5 1 8 7 10 5-13 86292490 VOYAGER DUO 08/20/07
CONTROL HANDLE REF PART NO. PRV NO. QTY DESCRIPTION 1 2A 2B 3 4 5 6 7 8 9 10 86277050 86238730 86238740 86240990 86254920 86277070 86231480 86277060 86257230 86004120 86004130 70782 38307 38308 41431 730153 70784 140504 70783 730125 38312 38313 4 1 1 2 2 2 2 4 2 - SCR, 5/16-18 X 3/4 SHCS SS HANDLE, LEFT HANDLE, RIGHT HOUSING, BUTTON SPRING, COMP .24OD X 1.25X.018 SCR, 4-40 X 5/8 PPHMS BUTTON, PROPEL SCR, 8.
CONTROL PANEL - LOWER - BASIC 3 18 2 1 4 5 1 6 14 15 7 8 17 10 9 12 11 16 13 5 5-15 86292490 VOYAGER DUO 12/08/07
CONTROL PANEL - LOWER - BASIC REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 86002010 86008900 86237900 86005530 86255900 86251360 86005810 86230080 86001910 86001920 86002000 86007190 86229770 86273880 86295670 86270850 86012910 86250160 14942 80845 35278 54154 73538 67166 57245 141044 14606 14607 14717 72161 140805 70030 57026 66321 2 3 3 1 4 1 2 1 2 1 1 1 1 2 1 2 1 1 DESCRIPTION SERIAL NO. FROM NOTES: BOOT, 3/8 CIRCUIT BREAKER BOOT, SEAL-PUSH BTN 7/16-28 GASKET, .
CONTROL PANEL – LOWER – DELUXE 1 3 4 2 1 5 17 18 6 7 8 16 9 11 10 13 12 15 14 6 5-17 86292490 VOYAGER DUO 08/20/07
CONTROL PANEL - LOWER - DELUXE REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 86002010 86008900 86237900 86250160 86005530 86255900 86251360 86005810 86230080 86001910 86001920 86007190 86002000 86229770 86270850 86012910 86273880 86295670 86296100 14942 80845 35278 66321 54154 73538 67166 57245 141044 14606 14607 72161 14717 140805 57026 70030 - 2 3 3 1 1 4 1 2 1 2 1 1 1 1 2 1 2 1 1 DESCRIPTION SERIAL NO.
CONTROL PANEL - UPPER - BASIC 10 1 9 2 4 5 3 7 6 8 5-19 86292490 VOYAGER DUO 08/20/07
CONTROL PANEL - UPPER - BASIC REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 86006310 86251360 86005810 86012670 86255900 86014690 86257180 86257150 86026010 86242110 66335 67166 57245 73538 72207 72197 82522 48088 1 2 4 1 2 1 1 1 1 1 POTENTIOMETER, 50K OHMS RELAY, 36VDC 100A NUT, 1/4-20 HEX NYLOCK SS METER, BATTERY, PG TRUE CHG STANDOFF, 6-32 X 5/8 HEX NYL SWITCH, ROTARY CAM, 4 POS SWITCH, MOMEMTARY, DPDT, WHITE SWITCH, SPDT P-BUTTON LIGHT ASM, INDICATOR KNOB, .90 OD X .
CONTROL PANEL – UPPER - DELUXE 11 1 10 2 4 3 5 12 9 7 13 5 8 5-21 86292490 VOYAGER DUO 12/08/07 6
CONTROL PANEL - UPPER - DELUXE REF PART NO. PRV NO.
CONTROL PANEL MOUNTING 1 2 3 4 5-23 86292490 VOYAGER DUO 08/20/07
CONTROL PANEL MOUNTING REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 86276290 86294250 86072110 86274290 70626 141056 70162 7 7 1 2 SCR, #10 X 3/4 PPHST HI-LO BLK WASHER, .19 ID X .5 X .09TK BLK BRKT, BACK, CONTROL PANEL SCR, 10-32 X 3/8 PPHMS SS 86292490 VOYAGER DUO 10/15/07 SERIAL NO.
COVER - FRONT 1 2 3 8 6 7 5-25 86292490 VOYAGER DUO 08/20/07 5 4
COVER - FRONT REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 86271870 86010630 86270990 86290740 86278390 86006830 86062310 86010650 57290 87013 57090 73866 70386 270155 87018 4 4 2 2 2 2 1 2 NUT, 1/4-20 HEX NYLCK THIN SS WASHER, 1/4ID X 5/8 OD SS NUT, 10-32 HEX NYLOCK SS BRKT, FRONT LATCH SPACER, 1/2ODX.219IDX1/2 NYLO SCR, 10-32 X 1.0 PPHMS COVER, FRONT, 24 IN DUO WASHER, #10 X 9/16 OD 86292490 VOYAGER DUO 08/20/07 SERIAL NO.
DECAL 1 2 7 6 3 4 5 5-27 86292490 VOYAGER DUO 08/20/07
DECAL REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 86013290 86013310 86013650 86013660 86004970 86013330 86014330 50990 - 1 1 1 1 1 1 1 LABEL, BASIC CONTROL LABEL, EXTRACTORS, BREAKERS LABEL, VOYAGER, LEFT LABEL, VOYAGER, RIGHT LABEL, WINDSOR LOGO DOMED LABEL, SOL FILL, 30 GAL LABEL, CHARGER CONNECTION 86292490 VOYAGER DUO 08/20/07 SERIAL NO.
FRAME - LOWER 1 3 4 2 6 5 5-29 86292490 VOYAGER DUO 08/20/07
FRAME - LOWER REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 86276780 86293740 86091890 86092550 86271840 86010670 70728 141022 34468 57285 87029 2 2 1 1 8 8 SCR, 5/16-18 X 3/4 HHCS SS CASTER, 4” SWIVEL, 300# CPCTY BRKT, FRAME, CASTER MNT FRAME, TRANSAXLE MTG NUT, 5/16-18 HEX NYLCK THIN SS WASHER, 5/16 FLAT SS 86292490 VOYAGER DUO 08/20/07 SERIAL NO.
FRAME - UPPER 6 1 2 3 1 1 3 1 4 5 5-31 86292490 VOYAGER DUO 08/20/07
FRAME - UPPER REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 86276780 86276490 86010670 86012890 86277460 86279630 70728 70670 87029 70847 87212 4 5 7 1 2 2 SCR 5/16-18 X 3/4 HHCS SS SCR, 5/16-18 X 5/8 HHCS SS WASHER, 5/16 FLAT SS WELDMENT, FRAME MAIN SCR, 5/16-18 X 5/8 BSHCS SS WASHER, .344IDX1.13ODX09TPLT 86292490 VOYAGER DUO 08/20/07 SERIAL NO.
RECOVERY TANK 1 2 3 -A4 7 6 9 11 8 10 12 14 13 -A- 18 15 25 15 16 20 17 19 21 10 24 10 19 23 21 5-33 86292490 VOYAGER DUO 12/12/08 17
RECOVERY TANK REF PART NO. PRV NO.
RECOVERY TANK HANDLE - BASIC 16 1 17 7 8 13 14 15 9 6 2 12 11 3 10 9 8 7 6 5 4 18 19 5-35 86292490 VOYAGER DUO 08/20/07
RECOVERY TANK HANDLE - BASIC REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 86217470 86290950 86226740 86277640 86290730 86010630 86271870 86010670 86276490 86290850 86010650 86013990 86291740 86276290 86010800 86008650 86222620 86002400 86281980 270800 73215 70893 87013 57290 87029 70670 87018 70626 87189 80604 66891 20064 39549 1 1 4 4 2 6 6 3 3 1 1 1 1 2 2 2 1 1 1 COVER, ACCESSORY PORT ASSEMBLY, BRKT, FRONT, LEFT SPACER, 3/8 X .
RECOVERY TANK HANDLE - DELUXE 5-37 86292490 VOYAGER DUO 04/03/08
RECOVERY TANK HANDLE - DELUXE REF PART NO. PRV NO.
SOLUTION – CHEMICAL TANKS - DELUXE 2 1 3 13 4 5 12 6 7 11 10 9 8 14 5-39 86292490 VOYAGER DUO 08/20/07
SOLUTION – CHEMICAL TANKS - DELUXE REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 86295330 86295280 86295310 86236590 86088710 86274400 86294870 86012760 86001530 86297610 86233090 86088690 86295710 34448 75495 70194 40039 20016 75494 - 1 2 1 2 1 4 1 1 2 1 1 1 1 CAP, DISPENSING, 9.50 TUBE CAP, STORAGE CAP, DISPENSING, 6.
SOLUTION PUMP 18 20 27 25 13 12 25 11 24 1 10 9 DELUXE PUMP 26 2 7 8 24 7 3 24 24 11 6 9 12 24 4 10 14 13 18 28 15 16 29 30 17 24 19 20 5 21 31 25 7 23 24 BASIC PUMP 5-41 86292490 VOYAGER DUO 01/22/09 22
SOLUTION PUMP REF PART NO. PRV NO.
SOLUTION – CHEMICAL PUMP - DELUXE 1 2 3 4 12 5 13 11 10 -A- -A- 13 -B- 9 -C- 17 9 6 15 8 -B- 16 7 5-43 -C- 86292490 VOYAGER DUO 10/20/07 14
SOLUTION – CHEMICAL PUMP – DELUXE REF PART NO. PRV NO.
SOLUTION – CHEMICAL VALVES - DELUXE 1 2 3 4 12 5 11 -A- 8 10 -A- 6 9 8 7 5-45 86292490 VOYAGER DUO 08/20/07
SOLUTION - CHEMICAL VALVES - DELUXE REF PART NO. PRV NO.
SOLUTION TANK 5 6 4 3 27 7 2 8 3 11 9 16 1 24 23 18 22 31 13 23 19 11 21 19 20 12 17 26 11 13 10 25 16 11 13 19 23 30 28 15 21 13 14 31 23 11 26 27 29 13 11 DELUXE 16 5-47 86292490 VOYAGER DUO 04/11/08
SOLUTION TANK REF PART NO. PRV NO.
SPRAY JETS 1 2 15 14 4 8 3 13 -B5 -A- 12 11 6 7 8 -A-B- 10 9 5-49 86292490 VOYAGER DUO 08/20/07
SPRAY JETS REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 86197640 86233090 86227200 86197750 86240610 86013200 86012550 86270830 86276070 86295590 86091870 86004570 86010670 86010820 86197400 40064 20016 04007 78161 44104 57023 70593 141017 44067 87029 87192 31022 4 6 1 2 2 2 2 4 2 1 1 4 2 4 2 DESCRIPTION SERIAL NO.
SPRAY JET VALVES - BASIC 5-51 86292490 VOYAGER DUO 08/20/07
SPRAY JETS VALVES - BASIC REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 86270830 86010670 86014250 86197520 86013030 86197400 86247720 86197750 86013070 86006520 86233090 57023 87029 40011 31022 56032 78161 70052 20016 2 2 1 3 2 1 1 1 1 4 3 NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS ORIFICE, .052 ID, .
SPRAY JET VALVES - DELUXE 1 3 2 10 11 6 5 4 6 10 8 12 7 10 9 13 5 14 15 3 5-53 86292490 VOYAGER DUO 08/20/07
SPRAY JET VALVES - DELUXE REF PART NO. PRV NO.
WHEEL AND DRIVE ASSEMBLY 15 5 1 4 2 3 9 6 7 11 13 10 8 12 14 5-55 86292490 VOYAGER DUO 08/20/07
WHEEL AND DRIVE ASSEMBLY REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 86276780 86279130 86279210 86226060 86277130 86272880 86049230 86013630 86277930 86079580 86215050 86270830 86010670 86177040 86277030 70728 87083 87102 89280 70795 67270 54-500412 70119 620136 05260 57023 87029 03-000149 70780 2 2 2 2 3 2 2 1 4 2 1 4 4 1 1 SCR, 5/16-18 X 3/4 HHCS SS WASHER, 5/16 SPLIT LOCK PLTD WASHER, 5/16 ID X 1/-1/4 OD WHEEL, 9 X 1.6, 1.0 IN BORE SCR, 5/16-18 X 1.
VACUUM SHOE 7 6 19 16 4 17 3 18 19 13 12 14 9 8 20 18 17 10 15 1 12 11 2 5 5-57 86292490 VOYAGER DUO 11/15/08
VACUUM SHOE REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 86219150 86071990 86276650 86219690 86296540 86003010 86001480 86276070 86010770 86273740 86270830 86093610 86072020 86072010 86072000 86271870 86010630 86259420 86259400 86228920 39739 141027 70707 48080 27759 39315 70593 87143 70010 57023 620134 141030 141029 141028 57290 87013 87232 87205 09140 1 1 2 2 2 1 1 10 4 4 10 2 1 1 1 4 8 8 8 4 HOSE ASM, 1.
VACUUM SHOE 1 2 4 3 5 6 7 9 8 14 13 12 11 10 5-59 86292490 VOYAGER DUO 11/15/08 15
VACUUM SHOE REF PART NO. PRV NO. QTY DESCRIPTION 1 86006580 70085 10 SCR, 1/4-20 X 1/2 PPHMS SS 2 86075450 27246 1 COVER, VAC SHOE 3 86237910 35279 1 GASKET, VAC SHOE OUTER 4 86237920 35280 1 GASKET, 5.0 OD X 2.0 ID X .
VACUUM - BASIC 27 11 28 1 2 3 4 3 5 24 7 10 9 12 8 23 6 8 17 13 14 22 25 20 29 8 14 15 20 8 18 26 29 17 16 19 21 5-61 86292490 VOYAGER DUO 11/15/08
VACUUM - BASIC REF PART NO. PRV NO.
VACUUM - DELUXE 5-63 86292490 VOYAGER DUO 11/15/08
VACUUM - DELUXE REF PART NO. PRV NO.
WIRING - BATTERY 14 15 16 13 1A 1B 1C 12 11 11 17 A 20 5 2 21 3 19 18 4 9 A 6 7 8 10 5-65 86292490 VOYAGER DUO 11/15/08
WIRING-BATTERY REF PART NO. PRV NO.
WIRING - CONTROL PANEL - BASIC 37/RED 53/RED 52/RED 1/YLW 56/YLW 55/BLK 54/BLK 56/YLW 52/RED 23/RED 49/PNK 45/GRN 46/GRN 3/GRN 40/BLK 36/WHT 49/PNK 38/YLW 50/PNK 36 35 /WHT 43 /LT /WH -B T LU 31/BRN 32/BRN 29/BRN 30/BRN 34/YLW 31/BRN 33/PUR 24/WHT-BLU 11/RED 3/GRN 4/WHT-GRN 22/BLK 30/BRN 6 7 12/WHT-RED 5/WHT-BLU 1 32/BRN 6/WHT-YLW 2/BLU 12 1 1/YLW 28/RED 26/RED 55/BLK 6/WHT-YLW 57/WHT-YLW 53/RED 57/WHT-YLW 51/BLU 2/BLU 24/WHT-BLU 23/WHT-BLU 4 27/RED 25/RED 44/WHT-GRN 4/WHT-GRN 2 1 4
WIRING-CONTROL PANEL-BASIC REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 86261210 86003410 86013210 86013750 29204 29215 - 4 3 1 1 DIODE ASM, 76008 X 76008 DIODE ASM, 76075 X 76075 HARNESS BASIC EXTRACTOR PANEL HARNESS BASIC VAC, EXT. 86292490 VOYAGER DUO 11/15/08 SERIAL NO.
WIRING-CONTROL PANEL-DELUXE 5-69 86292490 VOYAGER DUO 01/23/09
WIRING-CONTROL PANEL-DELUXE REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 86261210 86003410 86013210 86295170 29204 29215 - 4 3 1 1 DIODE ASM, 76008 X 76008 DIODE ASM, 76075 X 76075 HARNESS BASIC EXTRACTOR PANEL HARNESS, DELUXE EXTRACT PANEL 86292490 VOYAGER DUO 11/15/08 SERIAL NO.
WIRING-MAIN HARNESS-BASIC 5-71 86292490 VOYAGER DUO 11/15/08
WIRING-MAIN HARNESS-DELUXE 86292490 VOYAGER DUO 01/23/09 5-72
WIRING DIAGRAM – BASIC 5-73 86292490 VOYAGER DUO 01/23/09
WIRING DIAGRAM – DELUXE 86292490 VOYAGER DUO 01/23/09 5-74
HOSE DIAGRAM - BASIC SOLUTION TANK ACCESSORY PORT 86282370 (58") PRV NO. 39735 86282370 (58") PRV NO. 39735 86290860 (51") BYPASS VALVE STRAINER FILTER SOLUTION PUMP 86321270 (18") ORIFICE RESTRICTOR 86280760 (6") PRV NO.151-47B 86290870 (10") VALVE VALVE 86280760 (6") PRV NO.
HOSE DIAGRAM – DELUXE 86292490 VOYAGER DUO 11/15/08 5-76
SUGGESTED SPARE PARTS SERIAL NO. FROM PART NO. PRV NO.
OPTIONS 86292490 VOYAGER DUO 08/20/07 6-1
BATTERY CART 1 2 3 6 8 22 4 5 1 7 2 9 10 11 1 12 19 16 21 8 2 6 BATTERY CART LATCH LINKAGE ASEMBL 20 3 13 18 15 1 13 14 17 1 16 BATTERY CART LATCH ASEMBLY 6-2 86292490 VOYAGER DUO 11/14/07
BATTERY CART 1 2 PART NO. 86270830 86010670 PRV NO.
BATTERY CART – LATCH AND LATCH LINKAGE 1 2 6 3 4 LATCH LINKAGE 5 8 17 9 7 10 16 15 10 14 11 LATCH 12 13 6-4 86292490 VOYAGER DUO 11/14/07
BATTERY CART- LATCH AND LATCH LINKAGE REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86008860 86292870 86292860 86008670 86292850 86249060 86298200 86273820 86010630 86259400 86259420 86228900 86005810 86011270 86275460 86292980 86255060 PRV NO. 80808 80606 82061 70019 87013 87205 87232 09138 57245 70481 73426 QTY DESCRIPTION 1 1 1 2 1 1 4 2 2 6 2 2 2 1 4 2 1 PIN, CLEVIS 3/8 X 5.
BATTERY CART – TRAY 5 6 4 1 2 3 6-6 86292490 VOYAGER DUO 08/20/07
BATTERY CART- TRAY REF 1 2 3 4 5 6 PART NO. 86005810 86278150 86281060 86275870 86008760 86011530 PRV NO. 57245 70117 89265 70556 80682 - QTY 10 8 8 2 1 1 DESCRIPTION SERIAL NO. FROM NOTES: NUT, 1/4-20 HEX NYLOCK SS SHOULDER BOLT, 5/16 OD X 1.0 L WHEEL, BATTERY TRAY SCR, 1/4-20 X 1.
BATTERY EXCHANGE OPTION 1 2 1 3 2 4 6 7 8 5 11 12 9 10 6-8 86292490 VOYAGER DUO 12/22/07
BATTERY EXCHANGE OPTION REF 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 86276780 86010670 86290220 86011300 86011280 86278150 86290510 86292830 86292820 86290500 86292840 86226780 PRV NO. 70728 87029 70117 73044 QTY 8 8 1 1 1 2 4 1 1 2 1 1 DESCRIPTION SERIAL NO. FROM NOTES: SCR, 5/16-18 X 3/4 HHCS SS WASHER, 5/16 FLAT SS PLATE, OPTION, CART LATCH GUIDE, BATTERY TRAY, RIGHT GUIDE, BATTERY TRAY, LEFT SHOULDER BOLT, 5/16 OD X 1.0 L WASHER, THRUST .315 ID X .
EMERGENCY STOP-OPTION 1 6-10 86292490 VOYAGER DUO 12/22/07
EMERGENCY STOP - OPTION REF PART NO. PRV NO. QTY 1 2 86007180 86299300 72160 88868 1 1 DESCRIPTION SWITCH, EMERGENCY STOP WIRE, 16” RED/18 STRIPX STRIP 86292490 VOYAGER DUO 12/22/07 SERIAL NO.
SERIAL NUMBERS REF. NO.
