WWW.MANUALS.WS MODEL POWER SOURCE VGR2 BATTERY Beginning with Serial# 1000081028 y Read instructions before operating the machine. WWW.MANUALS.
MACHINE DATA LOG/TABLE OF CONTENTS WWW.MANUALS.WS MODEL - _____________________________________ DATE OF PURCHASE - _________________________ SERIAL NUMBER - ____________________________ SALES REPRESENTATIVE - ____________________ DISTRIBUTOR NAME - _________________________ Copyright 2001 Windsor Industries, Printed in U.S.A. TABLE OF CONTENTS Data Log / Table of Contents ............................ 2 Propel Handle Assembly. ..................................14 Technical Specifications ..............
TECHNICAL SPECIFICATIONS WWW.MANUALS.WS ITEM MEASURE Electric Propelling Motor (1)-1/4 hp DC (186 watts) with solid state variable speed forward and reverse with safety shut-off. (2)- 3 stage, 1.3 hp (970 watts), 5.7 inch (14.5cm) diameter motors in parallel, provide 152 cfm (4.25m/min.), 74 inches (188 cm) water lift total. Electric shut-off. (1)- 0.4 hp (298 watts) permanent magnet, DC. 36 Volt DC (3)- 12 volt, @ 185 A/H, in a (Optional) removable battery pack.
IMPORTANT SAFETY INSTRUCTIONS WWW.MANUALS.WS When using a battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Do not use outdoors or expose to moisture. Do not operate in standing water. Machines can cause a fire when operated near flammable vapors or materials. Do not operate this machine near flammable fluids, dust, vapors or gas.
BATTERY INSTALLATION & REMOVAL (W/ BATTERY CART) WWW.MANUALS.WS ! WARNING: WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING WITH BATTERIES. BATTERY INSTALLATION AND REMOVAL ! CAUTION: 1. 2. 3. FOLLOW THE PROCEDURES CAREFULLY. Remove the vac shoe hose from tank, lay dome back and slowly open tank to upright position. Install (3) batteries in machine by placing them in battery tray liner provided. (See diagram page 6) Connect battery wires according to diagram on page 6.
BATTERY INFORMATION WWW.MANUALS.WS BATTERY CHANGING PROCEDURE: VIEW: Looking down on machine. Charge the batteries once battery level indicator is near the level “0”. Do not let the batteries completely drain before changing. Avoid charging the batteries before the amber light comes on. NOTE: Following you will find the recommended battery arrangement for the VOYAGER2 ! WARNING: DO NOT SMOKE, HAVE OPEN FLAMES, OR SPARKS NEAR BATTERIES AT ANY TIME.
OPERATION CONTROLS WWW.MANUALS.WS SEE BELOW 1. Brush Height Adjustment. Raises and adjusts the height if the brush. 2. Vac Shoe Lift Lever. Lifts the vac shoe up or down and switches vac motor off and on. 3. Battery Charge Meter. Indicates the level of charge that the batteries are holding. 4. Main Power Switch. Turns ON and OFF the machine. 5. Drive Handle Control Connection. This is where Drive Control Connection Assembly is attached to rear panel. 40 GAL 6. Drive Motor Circuit Breaker.
OPERATIONS WWW.MANUALS.WS Fill the solution tank to the desired level according to the marked gauge on the clear hose on the right side of the tank. DO NOT FILL PAST THE INLET LIP. ! CAUTION: TOP VIEW OF TANK SOLUTION TANK RECOVERY TANK IF A BUCKET IS USED TO FILL THE TANK, BE SURE IT IS CLEAN. DO NOT OVERFILL TO AVOID POSSIBLE DISTORTION OF THE FLEXSOL DIAPHRAGM OR SOLUTION TANK. DO NOT USE WATER TEMPERATURE THAT EXCEEDS 140°F (60°C).
ACCESSORY TOOLS & MAINTENANCE WWW.MANUALS.WS ACCESSORY 1. 2. 3. 4. 5. 6. 7. A B Attach the auxiliary solution hose to the output nipple A. Disconnect hose at vac shoe using and connect vac hose using coupler (22071) that is included with Voyager machine. Turn the solution control valve B to Press the Pump switch “ON”. Lower the vac lever to the “ON” position to start the vac motor.
ACCESSORY TOOLS & MAINTENANCE WWW.MANUALS.WS ! WARNING: Vacuum Motor Carbon Brushes Replacement (Ametek) ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO FERFORM THE REPAIRS. Remove the batteries (using the “Battery Cart” if available) before making any adjustments or repairs to the Voyager2. ! CAUTION: End Cap Carbon Brushes If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
MAINTENANCE WWW.MANUALS.WS SOLUTION PUMP REMOVAL 1. 2. 3. 4. Turn main power off. Disconnect the two pump wire leads. Remove (4) screws holding the pump to the main frame. Lift the pump out to access solution inlet and disconnect from the pump head. Refer to the pump drawing page 16 for replacement parts. BELT / BRUSH ASSEMBLY REMOVAL 1. 2. 3. 4. 5. 6. 7. Turn main power off. Use brush height adjustment lever to lower brush to its lowest position. Remove the belt guard.
MAINTENANCE WWW.MANUALS.WS MANIFOLD / SPRAY JETS To prevent clogged jets due to alkaline build-up, the spray system should be flushed with 1 gallon of clean hot water at the end of each work day. The VOYAGER2 is equipped with “quick change” jets that can be easily removed for cleaning. To remove – push jet in and rotate. Do not use pins or wire to remove obstruction as this will damage jet and alter spray pattern.
MAINTENANCE WWW.MANUALS.WS SERVICE SCHEDULE MAINTENANCE Check recovery dome and gasket for damage and cleanliness Check batteries after charging, add water if necessary Check brush – should be clean with no lint or strings attached Inspect vac shoe for blockage; remove fibers with coat hanger, etc.
PROPEL HANDLE ASSEMBLY WWW.MANUALS.WS 1 16 23 2 4 26 29 5 30 6 18 15 7 8 12 13 11 17 9 25 3 24 12 15 30 10 28 14 27 29 22 20 21 19 VIEW: CONNECTION DETAIL 28 Color Blue Black Brown Orange White Red AWG 20 20 20 20 20 20 Position 1 2 3 4 5 6 WWW.MANUALS.
PROPEL HANDLE ASSEMBLY WWW.MANUALS.WS REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 27551 70406 87018 57236 71116 67271 51186 66184 62705 70209 36136 14866 73236 66191 80604 72087 57028 48043 880092 57024 70084 66183 36123 51184 70228 38183 88748 27554 70088 87016 1 4 4 2 1 2 2 1 1 2 1 2 1 1 2 1 4 1 1 1 1 1 2 2 4 1 1 1 4 6 SERIAL NO.
DRIVE & BRUSH ASSEMBLY WWW.MANUALS.WS TO BELT #35 PAGE 20 WWW.MANUALS.
DRIVE BRUSH ASSEMBLY WWW.MANUALS.WS REF PART NO.
PUMP, VAC, MANIFOLD & BRUSH MOTOR ASSEMBLIES WWW.MANUALS.WS Replacement of Motor brushes (#28) ! CAUTION: 1. 2. TURN POWER OFF. 42 Using a standard head screw driver, remove cap covering brush inlet. Using a pair of needle nose pliers, gently remove brush (including spring) and replace with new part.
PUMP, VAC, MANIFOLD & BRUSH ASSEMBLIES WWW.MANUALS.WS REF PART NO.
REAR TOWER ELECTRICAL ASSEMBLIES WWW.MANUALS.WS DETAIL “A” 33 REAR TOWER 4 22 3 11 24 11 23 3 CUTAWAY 8 33 5 32 7 NOTE: SUPPLIED WITH RELAY 26 10 15 2 31 27 29 25 84140 – VALVE ASM. PARTS BREAKDOWN 1 REF. TO #*45 PAGE 16 28 13 19 18 16 1 TO #*38 PAGE 16 1 20 17 14 2 21 9 12 SUPPLIED W/ VALVE ASM. INSTALLED ON OUTSIDE OF COVER. 6 SEE DETAIL “A” NOTES: 1 LOCATE @ PORT MARKED “P” OR “2” 2 LOCATE @ PORT MARKED “A” OR “1” 30 20 WWW.MANUALS.
REAR TOWER ELECTRICAL ASEMBLIES WWW.MANUALS.WS REF PART NO. DESCRIPTION SERIAL NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 40038 51184 57125 62561 67005 70162 70228 70289 87016 87018 87092 84140 22072 31016 87095 56012 56014 56048 78308 84168 84065 36019 57116 14020 57106 73734 27672 57047 67315 36020 70488 87029 57113 HOSEBARB, 1/4 MPT X 3/8 H 45DEG. LOCK, HANDLE ADJ.
HANDLE, MIRCOSWITCH AND CABLE ASSEMBLIES WWW.MANUALS.WS VIEW: LEFT SIDE OF REAR PANEL SHOWN. 1 20 REF. VIEW: RIGHT SIDE OF REAR PANEL 1 2 3 18 3 REF. 2 REF. 4 REF. 19 4 3 REF. 20 2 REF. 5 REF. 5 1 REF. 10 4 REF. 8 7 6 6 7 8 11 5 REF. 9 10 11 12 9 12 13 15 16 14 17 18 19 BRUSH & REVERSE SWITCH ALIGN & HOLD BEND UP 22 BRUSH HOUSING REF. NOTE: FOR BRUSH AND REVERSE SWITCHES, ALIGN THE TWO SWITCHES AND CHECK TO SEE THAT THE ACTUATOR TABS ARE EVEN TO WITHIN 1/16 INCH.
HANDLE, MICROSWITCH & CABLE ASSEMBLIES WWW.MANUALS.WS REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 48030 38186 27559 51170 70117 73220 87013 87025 70011 72082 57163 70401 27486 27488 70187 87018 36179 66073 66116 70088 2 2 2 2 2 2 2 2 2 3 4 4 1 1 2 2 1 3 3 4 DESCRIPTION SERIAL NO. NOTES: KNOB, PT17/20 BLACK HANDLE, BRUSH/VAC CONTROL CLEVIS, 3/8-16 UNC ROD END LEVER ASM, HANDLE PIVOT SHOULDER BOLT, 5/16 OD X 1.
CONTROL PANEL ASSEMBLY WWW.MANUALS.WS 29 19 NOTE: HARDWARE SUPPLIED WITH METER. 20 3 2 17 33 15 11 10 8 12 1 6 23 8 13 30 22 34 21 35 9 7 4 WWW.MANUALS.
CONTROL PANEL ASSEMBLY WWW.MANUALS.WS REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 27710 54144 72130 70056 OPEN 57109 54092 57132 57116 14944 14688 14700 04082 51142 87018 87090 70066 OPEN 39481 34308 39313 20063 20046 57032 80604 66133 67273 78271 47200 50776 98721 14382 500548 500547 50540 1 1 2 2 1 2 2 1 1 1 1 1 1 4 2 4 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 SERIAL NO.
VAC SHOE ASSEMBLY WWW.MANUALS.WS 7 5 1 3 6 2 5 4 19 20 NOTE: #24 SPRINGS ATTACH TO #17 EYEBOLT. 24 15 17 16 8 11 9 10 13 12 14 VAC SHOE ASM. (REF) REAR MAIN FRAME 18 17 25 17 25 9 21 22 23 27 22 26 9 GREASE WWW.MANUALS.
VAC SHOE ASSEMBLY WWW.MANUALS.WS REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 70351 62391 35124 85031 87003 89059 70368 140197 87025 70011 05070 70298 87029 87030 57047 140192 70263 57026 48031 87013 54-501623 57029 14029 73426 14820 87008 90006 13 1 1 1 4 2 2 1 9 5 2 4 4 8 4 1 3 2 1 1 2 12 4 2 2 1 1 SERIAL NO.
TANK, COVER & HARDWARE ASSEMBLY WWW.MANUALS.WS 47 34 63 58 54 55 57 19 30 60 53 *10 47 16 29 59 34 56 11 41 62 42 29 6 64 27 66 35 43 8 40 44 68 7 5 26 36 18 29 14 28 51 9 67 40 26 61 22 20 21 17 26 27 37 70 4 1 52 32 49 15 17 52 2 33 69AB 31 49 41 13AB 50 3 25 48 23 27 26 12 38 39 45 24 46 27 *65 WWW.MANUALS.
TANK, COVER AND HARDWARE PARTS LIST WWW.MANUALS.WS REF PART NO.
WIRING DIAGRAM VOYAGER 2 WWW.MANUALS.WS WWW.MANUALS.
