WALK BEHIND SCRUBBER Operating Instructions (ENG) Bedienungsanleitung (GER) Istruzioni operative (ITA) Instrucciones de funcionamiento (SPA) Manuel d’utilisation (FRE) MODELS: SCEX326 10052340 SCEOX326 10052310 IPX4 Read these instructions before using the machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen Leggere attentamente queste istruzioni prima di azionare la macchina Lea las instrucciones antes de utilizar la máquina Lire ce manuel avant d’utiliser la machine AG 8
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ Copyright 2002 Windsor Industries, Printed in USA YOUR DEALER Name: _____________________________________________________________________________________________
TABLE OF CONTENTS How to use this Manual. .......................................1-1 Traction Motor Brush Replacement ........ ......... 4-10 Circuit Breaker ........................................ ......... 4-10 Brush Shrouds & Brush Skirts ................ ......... 4-10 Vacuum Motor......................................... ......... 4-11 Actuator Scrub Deck ............................... ......... 4-12 Machine Troubleshooting........................ .........
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial numbers are important. Refer to the MACHINE DATA box, which is filled out during the installation of your machine.
IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SAFETY DECAL 86252530 PRV NO. 81494 BATTERY CAUTION 86252520 PRV NO. 80885 SEE MANUAL CIRCUIT BREAKER DECAL PN 86243610 2% GRADE WARNING PRV NO.
TECHNICAL SPECIFICATIONS ITEM Nominal power Rated Voltage Rated Amperage Batteries Scrub Brush Motors Vacuum Motor Propelling Motor Mass (GVW) Weight empty without batteries Solution Control Solution tank capacity Recovery tank capacity Scrub brush diameter 32 in. (81 cm) scrub head Scrub brush pressure Scrub brush speed Tires Casters Foundation Pressure Maximum Speed Coverage with 32 in. (81 cm) scrub head Frame Construction Brakes (optional) Minimum aisle u-turn width with 32 in.
TECHNICAL SPECIFICATIONS ITEM Height Length with 32 in. (81 cm) scrub head Width without squeegee and scrub head Width of squeegee for 32 in. (81 cm) scrub head Width of scrub path for 32 in. (81 cm) scrub head MEASURE 46 in (117 cm) 71 in (180) 28 in (71 cm) 39 in (99 cm) 32 in (81 cm) WIDTH LENGTH HEIGHT SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 75 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor.
HOW THE MACHINE WORKS The Saber Cutter is a battery powered, selfpropelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank. The machine's primary systems are the solution system, scrub system, recovery system, and directional control system. The function of the solution system is to store cleaning solution and deliver it to the scrub system.
COMPONENTS 12 3 14 7 2 1 6 13 11 9 5 15 8 4 10 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Shrouds 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Squeegee 11. Aqua-Mizer 12. Top Cover 13. Vacuum Motor 14. Recovery Tank Dome 15.
CONTROLS 2 13 5 3 6 9 8 15 7 1 16 4 10 14 12 12 11 3-5 CUTTER 36V (SCEX) 86037040 12/12/06
CONTROLS 1. 2. 3. 4. 5. 6. 7. 8. Key Switch Emergency Shut Off Switch Speed Control Knob Propel Control Lever Reverse Button Brush Switch Actuator Switch Solution Control Knob 1. KEY SWITCH Controls the power for machine functions. 9. Vacuum Switch 10. Squeegee Lift Lever 11. Squeegee Pitch Adjustment Knob 12. Squeegee Deflection Adjustment Knobs 13. Battery Charge Level Indicator 14. Parking Brake 15. Hour Meter 16. Brush Pressure Indicator 4.
CONTROLS 7. ACTUATOR SWITCH Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. To increase brush pressure, press the bottom of the switch. To decrease brush pressure or rise the scrub deck, press the top of the switch. 8. SOLUTION CONTROL KNOB Raises and lowers the squeegee. To lower the squeegee, lift the lever from its raised position. To raise the squeegee, lift the lever from its lowered position. 11.
CONTROLS 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. When the machine is left overnight with less than a full charge, the display may initially indicate a full charge.
MACHINE OPERATION PRE-RUN MACHINE INSPECTION FILLING SOLUTION TANK Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection checklist items. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 2. Set the parking brake if your machine is equipped with this option.
MACHINE OPERATION NORMAL SCRUBBING TO BEGIN SCRUBBING Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub deck/squeegee. NOTE: In order to achieve the best possible results, the area which is to be cleaned should be ! WARNING When operating the machine around people, pay close attention for unexpected movement.
MACHINE OPERATION DOUBLE SCRUB For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. To double scrub, make the first pass over the surface being cleaned with the squeegee up, vacuum off, the solution on, Aqua-Mizer removed and brushes down. This allows the solution to stay in contact with the soil while loosening the surface accumulation with the brushes.
MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY Check batteries after charging; add water if necessary Check pad wear to prevent buildup of chemicals Check linkages and connectors for wear and damage Check hoses for wear, blockages, or damage Clean squeegee; check for adjustment; inspect for wear Check handles, switches, knobs, domes, and gaskets for damage Clean out recovery tank Clean out solution tank; remove and clean screen Clean outside of all tanks; check for damage Run vac motor for at least one mi
MAINTENANCE – SERVICE SCHEDULE AINTENANCE 5 1 12 7 11 9 6 3 4 8 2 1. Batteries 2. Squeegee 3. Aqua Mizer 4. Scrub Brushes 5. Recovery Tank Float Shut-Off 6. Solution Strainer 7. Brush Motor 8. Traction Motor 9. Circuit Breakers 10. Brush Shroud & Brush Skirts 11. Vacuum Motor 12.
MAINTENANCE 1. BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.
MAINTENANCE CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. TO CHARGE THE BATTERIES ! WARNING When servicing machine, avoid contact with battery acid. ! CAUTION Battery Check Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. ! WARNING Wear eye protection and protective clothing when working with batteries. CHECKING GRAVITY A. Hydrometer B.
MAINTENANCE 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result. 7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging. 8.
MAINTENANCE 2. SQUEEGEE BLADES TO REMOVE SQUEEGEE ASSEMBLY The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use. 1. With the squeegee in the up position, turn key switch “OFF”. 2. Disconnect vacuum hose from squeegee and loosen both knobs. 3.
MAINTENANCE TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. 3. Determine the differences, if any, in deflection of the squeegee blade between each end and the middle.
MAINTENANCE REPLACING OR INSTALLING SCRUB BRUSHES 4. SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assist in selecting the proper brush or pad for the work at hand. 1. With the scrub deck up, turn “OFF” the machine.
MAINTENANCE 6. SOLUTION STRAINER The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and re-assemble.
MAINTENANCE 8. TRACTION MOTOR ! WARNING Do not use a pressure washer to clean around the motors. Use tap pressure only. TRACTION MOTOR CARBON BRUSH REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machine. 2. Disconnect the electrical connection to the traction motor. 3. Remove brush cap. 4. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder.
MAINTENANCE 11. VACUUM MOTOR (Refer to the Vacuum Group in the parts section of manual) ! WARNING Do not use a pressure washer to clean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VACUUM MOTOR 1. Disconnect batteries from machine. 2. Remove front cover. 3. Disconnect electrical connector to the vacuum motor. 4. Loosen clamp and disconnect hose from vacuum intake. 5. Remove vacuum motor mounting bracket bolts. 6.
MAINTENANCE 12. ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT SCRUB DECK ACTUATOR ADJUSTMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If option is installed). The actuator will need to be adjusted when replaced. To adjust the actuator: 1. Remove front cover. 2. 3. Remove the two nuts below the scrub deck that attach the actuator bracket. 4.
MACHINE TROUBLESHOOTING PROBLEM Poor or no water pick-up CAUSE Squeegee out of adjustment Debris caught on squeegee Worn squeegee blades Vacuum hose clogged Vacuum motor does not run, or runs slowly Brush motors do not run, or runs slowly Remove debris Rotate or replace squeegee blades Clear obstruction from hose Vacuum hose disconnected Reconnect vacuum hose from squeegee or recovery tank Vacuum hose damaged Replace vacuum hose Recovery tank not sealed Place recovery tank dome on tank.
MACHINE TROUBLESHOOTING PROBLEM CAUSE Little or no solution flow to the floor Solution tank empty Solution flow turned off or set too low Solution strainer plugged Solution hoses obstructed Solution solenoid valve obstructed or stuck Vent hole in solution tank lid obstructed No power to machine Little or no propel Battery disconnected Emergency shut-off activated (If included) Battery connections corroded Fill solution tank Turn on or increase flow setting Clean solution strainer Clear obstruction fr
