WALK BEHIND SCRUBBER Operating Instructions Bedienungsanleitung MODELS: SC20 10052190 SCC20 10052230 SC20T 10052200 SCC20T 10052240 SCX20T 10052370 SCXC20T 10052420 IPX4 Read these instructions before using the machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen BK 86038350 04/26/12 PRV NO.
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _____________________________________
TABLE OF CONTENTS Machine Data Log/Overview.........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Safety Label Location. ..................................2-3 OPERATIONS Technical Specifications. ..............................3-1 How the Machine Works. ...............
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY . The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SAFETY DECAL 86252530 PRV NO. 81494 CAUTION Explosive Gas is Given Off By Batteries During Charge. 1. Keep Battery Compartment Cover Open. 2. No Smoking, Flame Or Sparks In Area. 3. Charge Only In Well Ventilated Area. BATTERY CAUTION 86252520 PRV NO.
TECHNICAL SPECIFICATIONS ITEM Nominal power – non-traction model Nominal power – traction model Rated Voltage Rated Amperage – non-traction model Rated Amperage – traction model Batteries Scrub Brush Motor Vacuum Motor Propelling Motor – traction model Mass (GVW) – non-traction model Mass (GVW) – traction model Weight empty without batteries – non-traction model Weight empty without batteries – traction model Solution Control – non-traction model Solution Control – traction model Solution tank capacity Reco
TECHNICAL SPECIFICATIONS ITEM Height Length Width without squeegee Width of squeegee Width of scrub path MEASURE 43 in. ( 109.2 cm) 54 in. (137.1 cm) 22 in. (55.9 cm) 31 in. ( 78.7 cm) 20 in. (51 cm) Length Width Height SPECIAL NOTES: The A-weighted sound pressure level emitted by the appliance was measured to be 72.5 dBA. This is a space-averaged, broad-band measurement determined according to IEC 704-I. This appliance contains no possible source of impact noise.
HOW THE MACHINE WORKS The Saber Compact is a battery powered, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush, and then vacuums the soiled water back into the recovery tank. The machine's primary systems are the solution system, scrub system, recovery system. The traction model has a directional control system as well.
COMPONENTS 8 7 2 1 11 4 6 9 10 13 3 12 5 1. Control Panel 2. Control Handle 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head 6. Scrub Brush Access Cover 7. Solution Tank 8. Solution Tank Cover 9. Solution Tank Drain Hose 10. Solution Strainer 11. Solution Tank Support Arm 12. Squeegee 13.
CONTROLS – NON-TRACTION 3 1 6 8 7 5 2% 2 4 1. 2. 3. 4. 5. 6. 7. 8.
CONTROLS – NON TRACTION 1. BRUSH SWITCH Controls the scrub brush motor. 6. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. To turn scrub brush on, press the top of the switch. To turn scrub brush off, press the bottom of the switch. 2. BRUSH LIFT LEVER Raises and lowers the brush. To lower the brush, lift the lever from the notch, move to the left, then lower. To raise the brush, lift the lever from its lowered position. 3. VACUUM SWITCH Controls the vacuum motor.
CONTROLS - TRACTION 7 1 4 8 2 6 13 9 11 12 3 10 5 1. Solution Control Knob 2. Brush Switch 3. Brush Lift Lever 4. Vacuum Switch 5. Squeegee Lift Lever 6. Key Switch 7. Propel Buttons (Normally Forward) 8. Reverse Propel Button 9. Speed Control Knob 10. Battery Charge Level Indicator 11. Emergency Shut Off Switch (Optional) 12. Hour Meter (Optional) 13.
CONTROLS - TRACTION 1. SOLUTION CONTROL KNOB Controls solution flow to scrub deck. To increase flow, rotate knob clockwise. To decrease flow, rotate knob counterclockwise. 5. SQUEEGEE LIFT LEVER Raises and lowers the squeegee. To lower the squeegee, lift and pull the lever to the left and then lower. To raise the squeegee, lift the lever and push it to the right.
CONTROLS - TRACTION 9. SPEED CONTROL KNOB Controls the speed of the machine. To increase speed, rotate knob clockwise. To decrease speed, rotate knob counterclockwise. 10. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.
MACHINE OPERATION PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection checklist items. STARTING MACHINE NOTE: Perform pre-run machine check before operating machine. FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly. 4.
MACHINE OPERATION TO STOP SCRUBBING TO BEGIN SCRUBBING 1. Release the directional control button(s), if your machine is traction model. ! CAUTION When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. 2. Turn the scrub brush off. 3. Raise the scrub brush. ! WARNING Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up. 4. Raise the squeegee. 5. Turn the vacuum off. 1. Turn the machine power on. 6.
MACHINE OPERATION EMPTYING AND CLEANING TANKS 1. Park the machine next to a floor drain. Drain hoses are on the rear of the machine. 2. Turn the machine power off. SOLUTION TANK 1. Unhook the small drain hose from the retainer. Unscrew the T-handle plug enough to loosen it, then lower the hose in the direction of the drain. Slowly remove the plug from drain hose. 2. Remove the solution tank cover. 3. Flush the solution tank out with clean water and run several gallons of clean water through systems.
MAINTENANCE BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.
MAINTENANCE CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. TO CHARGE THE BATTERIES ! CAUTION When servicing machine, avoid contact with battery acid. ! WARNING WARNING Battery Check Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. ! WARNING Wear eye protection and protective clothing when working with batteries. CHECKING GRAVITY A. Hydrometer B.
MAINTENANCE 4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow. Resulting in a loss of battery acid balance and damage the machine. 5. Replace the battery caps, and leave them in place while charging. 6.
MAINTENANCE-From Serial Number ** ON-BOARD CHARGER BATTERY SELECTION ! WARNING Disconnect charger from wall outlet before changing charge profiles. Failing to do so could result in electrical shock. Only dipswitch SW1 effects the charging curve. Select the appropriate dip switch setting from the Charging Curve Table. Do not change settings of SW2. Changing settings of SW2 dipswitch could result in charger failure.
MAINTENANCE CHANGING BATTERIES Stop the machine in a clean area next to the charger. Turn off machine. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. 1. 2. 3. 4. 5. 6. 7. 8. ! WARNING Batteries are a potential environmental hazard. Consult your battery supplier for safe disposal methods. Raise the solution tank. Engage solution tank support arm. Disconnect battery pack from machine.
MAINTENANCE SCRUB BRUSHES NOTE: All original equipment brushes are equipped with “Perform Alert©”. This feature will tell the operator when it is time to replace the scrub brush. “Perform Alert©” brushes have pre-trimmed bright yellow tufts to indicate the length of a worn out brush. When the tufts in the scrub brush wear to a length equal to the yellow tufts, the scrub brush should be replaced.
MAINTENANCE SQUEEGEE BLADES DELUXE SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.
MAINTENANCE TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch and vacuum switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving or servicing the machine, stop on level surface, turn off machine and remove key. 3. Determine the differences, if any, in deflection of the squeegee blade between each end and the middle.
MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY Check batteries after charging; add water if necessary Check pad wear to prevent buildup of chemicals Check linkages and connectors for wear and damage Check hoses for wear, blockages, or damage Clean squeegee; check for adjustment; inspect for wear Check handles, switches, knobs, domes, and gaskets for damage Clean out recovery tank Clean out solution tank; remove and clean screen Clean outside of all tanks; check for damage Run vac motor for at least one mi
MACHINE TROUBLESHOOTING PROBLEM Poor or no water pick-up CAUSE Debris caught on squeegee SOLUTION Remove debris Worn squeegee blades Vacuum hose clogged Replace squeegee blades Clear obstruction from hose Vacuum hose disconnected Reconnect vacuum hose from squeegee or recovery tank Vacuum hose damaged Replace vacuum hose Vacuum motor inlet screen dirty Recovery tank not sealed Recovery tank full Check vacuum motor position. Replace damaged seal.
MACHINE TROUBLESHOOTING PROBLEM Little or no solution flow to the floor CAUSE Solution tank empty SOLUTION Fill solution tank Solution flow turned off or set too low Solution strainer plugged Turn on or increase flow setting Clean solution strainer Solution hoses obstructed Clear obstruction from hose Clean or replace Solution solenoid valve obstructed or stuck (traction model only) Battery disconnected No power to machine Emergency shut-off activated (traction model only) Battery connections corro
PARTS SABER (SC) 86038350 9/30/09
CONTROL HANDLE GROUP - NON-TRACTION 2 1 5 3 7 4 6 5-1 SABER (SC) 86038350 01/29/07
CONTROL HANDLE GROUP – NON TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 PART NO. 86031740 86005750 86081960 86006750 86006950 86278110 86010670 86079370 86218800 86277700 86005700 PRV NO. 27861 57113 62865 70302 70532 81491 87029 620108 41540 70944 57104 QTY 1 6 1 2 4 4 8 1 1 2 2 DESCRIPTION CONSOLE, HANDLE NUT, 5/16-18 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 10-32 X 1/2 PPHMS BLK NP SET SCR, 5/16-18 X1.
CONTROL HANDLE GROUP - TRACTION 2 6 1 5 3 8 4 7 5-3 SABER (SC) 86038350 01/29/07
CONTROL HANDLE GROUP - TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 86351330 86005750 86081900 86006750 86006950 86007220 86278110 86010670 86079360 86218800 86277700 86005700 PRV NO. 27891 57113 62854 70302 70532 72166 81491 87029 620107 41540 70944 57104 QTY 1 6 1 2 4 2 4 8 1 1 2 2 DESCRIPTION CONSOLE, HANDLE PROPEL NUT, 5/16-18 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 10-32 X 1/2 PPHMS BLK NP SWITCH, SPST MOMENTARY SET SCR, 5/16-18 X1.
DECAL GROUP 4B 9 2 8 4A 5 1A 1B 3 5-5 SABER (SC) 86038350 01/29/07
DECAL GROUP REF 1A 1B 2 3 4A 4B 5 6 7 8 9 PART NO. 86004970 86245910 86259210 86242650 86242670 86242660 86242940 OPEN OPEN 86242850 86242930 PRV NO. 50990 50991 500142 500143 500145 500144 500245 500213 500244 QTY 1 1 1 1 1 1 1 1 1 DESCRIPTION LABEL, WINDSOR LOGO DOMED LABEL, QUADRA LOGO DOMED LABEL, MAIN (RIGHT) LABEL, MAIN (LEFT) LABEL, CONTROL PANEL LABEL, CONTROL PANEL LABEL, CIRCUIT BREAKER 2.4L OPEN OPEN LABEL, SOLUTION LABEL, CIRCUIT BREAKER W/ HM SERIAL NO.
ELECTRICAL PANEL GROUP – NON-TRACTION 11 9 7 4 6 12 1 8 5 3 2 5-7 10 SABER (SC) 86038350 01/29/07
ELECTRICAL PANEL GROUP - NON-TRACTION REF 1 2 3 PART NO. 86001910 86237720 86005520 PRV NO. 14606 35246 54145 4 5 6 7 8 9 10 11 12 86077640 86081890 86273990 86006850 86007140 86255910 86255920 86008900 86279300 57105 62849 70067 70393 72130 73659 73811 80845 87134 QTY DESCRIPTION 2 BREAKER, 30A 50VDC CIRCUIT 1 GASKET, ELECTRICAL PANEL 1 METER,24V BATTERY CHARGE LEVEL 4 NUT, 1/4-20 HEX W/STAR WASHER 1 PLATE, ELECTRICAL PANEL 4 SCR, 6-32 X 3/8 PPHMS SS 2 SET SCR, 1/4-20X 1.
ELECTRICAL PANEL GROUP - TRACTION 14 10 28 32 11 30 5 13 12 18 27 20 24 17 4 19 29 1 2 1 3 8 21 16 15 22 31 23 26 7 9 6 5-9 SABER (SC) 86038350 01/29/07
ELECTRICAL PANEL GROUP - TRACTION REF 1 2 3 4 5 6 7 8 PART NO. 86001910 86001920 86002000 86002010 86002740 86002720 86237720 86004850 PRV NO.
HOUR METER NON-TRACTION 4A 3A 1 2 TRACTION 4B 5B 1 2 3B 5-11 SABER (SC) 86038350 01/29/07 5A
HOUR METER REF 1 2 3A PART NO. 86005530 86255920 86268650 PRV NO. 54154 73811 88490 QTY DESCRIPTION 1 METER, 12-48 VDC LED HOUR 2 STANDOFF, 6-32 X 1/2 HEX NYL 1 WIRE, 4" RED/18 76040 X 76040 3B 4A 86267340 86266840 880269 880075 1 1 WIRE, 22" RED/18 76075 X 76040 WIRE, 8" RED/18 76031 X 76031 4B 5A 86267350 86266690 880270 880034 1 1 WIRE, 14" RED/18 76008 X 76040 WIRE, 6" BLK/18 76011 X 76040 5B 86267360 880271 1 WIRE, 14" BLK/18 76011 X 76040 SERIAL NO.
RECOVERY TANK GROUP 8 6 1 3 18 5 14 4 11 10 16 9 15 17 1 19 NON-TRACTION 13 15 7 15 7 12 5-13 SABER (SC) 86038350 01/29/07
RECOVERY TANK GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86002400 86008400 86232180 86004260 86004450 86005750 86006240 86006760 86278180 86008260 86233410 86278110 86085510 86010670 86096020 86095960 PRV NO. 20064 OPEN 78499 27877 39472 40019 57113 66227 70305 70218 75294 81270 81491 82575 87029 89127 89198 QTY 2 1 1 1 1 4 1 2 2 1 2 4 1 6 1 1 18 19 86004370 86003010 39547 27759 1 1 DESCRIPTION CLAMP, 2” WORM GEAR X .312W TETHER, DRAIN PLUG CAP, 3 INCH MPT HOSE, 1.5 X 24.
SCRUB BRUSH/PAD DRIVER GROUP – 20 IN 7 5 6 9 4 8 1 5 3 5-15 SABER (SC) 86038350 01/29/07 2A 2B 2C 2D
SCRUB BRUSH/PAD DRIVER GROUP - 20 IN REF 1 2A 2B 2C 2D PART NO. 86000410 86000420 86000430 86283870 86000440 PRV NO. 02436 02437 02438 02439 02440 3 86005070 51284 4 5 6 7 8 9 86276590 86276580 86276600 86007910 86007280 86005940 70695 70694 70696 73817 730011 62852 QTY - DESCRIPTION PAD DRIVER, 20" SD BRUSH, 20" POLYPROPYLENE SD BRUSH, 20" NYLON SD BRUSH, 20" NYLON POLISH SD BRUSH, 20" MILD GRIT SD LOCK, PAD CENTER SNAP,TWO STEP SCR, 12-24 X 1.
SCRUBHEAD GROUP – NON-TRACTION 5 10 13 14 1 19 7 12 11 2 20 6 21 15 9 22 23 24 18 4 3 17 16 8 5-17 SABER (SC) 86038350 01/29/07
SCRUBHEAD GROUP - NON-TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 86072330 86002410 86003420 86004810 86005320 86001970 86005630 86005730 86007020 86006740 86006820 86253940 86253530 86233560 86234800 86278910 86279130 PRV NO.
SCRUBHEAD GROUP – TRACTION 5 10 1 19 13 14 7 6 12 11A- 2 18 15 4 9 3 17 16 8 5-19 SABER (SC) 86038350 01/29/07
SCRUBHEAD GROUP - TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 86072330 86002410 86003420 86004810 86005320 86001970 86005630 86005730 86007020 86006740 86006820 86253940 86253530 86233560 86234800 86278910 86279130 PRV NO.
SCRUBHEAD LIFT GROUP – NON TRACTION 25 10 26 20 20 18 20 16 2 20 12 12 23 9 13 3 4A 4B 24 19 19 1 21 22 8 17 2 24 6 12 15 20 1 12 7 11 5 23 14 17 5-21 SABER (SC) 86038350 01/29/07 18
SCRUBHEAD LIFT GROUP – NON-TRACTION REF 1 2 3 4A PART NO. 86228840 86228880 86072350 86072360 PRV NO. 09124 09132 14360 14361 QTY 4 2 1 1 DESCRIPTION BEARING, FLANGED.314IDX.502OD BEARING, .314 ID X .
SCRUBHEAD LIFT GROUP - TRACTION 27 10 28 18 21 21 21 16 21 2 12 25 12 13 9 3 4 26 19 19 1 22 23 25 20 24 12 8 1 19 17 2 26 6 12 15 21 1 12 7 11 5 1 5-23 26 21 19 25 14 SABER (SC) 86038350 01/29/07 18
SCRUBHEAD LIFT GROUP - TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86228840 86228880 86072350 86072360 86072370 86072380 86072390 86066970 86238310 86238430 86005680 86005750 86081760 86273810 86274690 86006730 86006750 PRV NO.
SOLUTION TANK GROUP- NON-TRACTION 3 20 21 2 23 24 24 13 25 12 7 1 8 11 5 19 9 9 26 1 27 14 6 16 10 36 34 4 17 17 41 42 5-25 SABER (SC) 86038350 03/20/08
SOLUTION TANK GROUP – NON-TRACTION SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT) 2 86279880 27425 1 CORD, SOLUTION COVER 3 86234780 27772 1 COVER, SOLUTION TANK 4 86238430 36191 2 GROMMET 1.
SOLUTION GROUP - TRACTION 3 17 2 20 18 21 21 13 22 12 7 8 11 9 9 15 1 6 14 5 16 10 4 10 5-27 SABER (SC) 86038350 01/29/07
SOLUTION GROUP - TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86233150 86279880 86234780 86238430 86281920 86281990 86197940 86004460 86005750 86006760 86007000 86007970 86008250 86233410 86010540 86010670 86009700 PRV NO.
SQUEEGEE GROUP 3 2 5 4 1 8 7 6 9 13 10 11 12 17 15ABC 18 15B 16 14A 5-29 14AB SABER (SC) 86038350 01/29/07
SQUEEGEE GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 86096000 86010890 86278350 86003980 86219690 86008660 86010670 86276780 86010880 86006200 86001810 86008320 86279650 PRV NO. 89215 89059 70729 35249 48080 80605 87029 70728 89058 66161 14390 78356 87222 QTY 1 2 2 1 2 2 2 2 2 2 2 2 2 - DESCRIPTION WELDMENT, SQUEEGEE MAIN WHEEL, BUMPER SHOULDER BOLT, 3/8 OD X 1.0 L SS GASKET, SQG .13 THK X 8.00 LG KNOB, 1.50 OD X 5/16-18 COTTER, 5/16" RING WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4HHCS SS WHEEL,1.
SQUEEGEE LIFT GROUP 1 13 6 14 16 10 12 8 4 5 2 12 8 9 10 6 15 14 3 13 1 7 11 5-31 SABER (SC) 86038350 01/29/07
SQUEEGEE LIFT GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 86228840 86077220 86072410 86003180 86238330 86005750 86274910 86008650 86008670 86009560 86272710 86010630 86259400 86259410 86095990 86276760 PRV NO. 09124 14359 14367 27870 36201 57113 70325 80604 80606 82053 82060 87013 87205 87206 89214 70724 QTY 4 1 1 1 1 4 2 2 1 2 1 2 4 4 1 2 DESCRIPTION BEARING, FLANGED.314IDX.502OD LEVER, SQUEEGEE LIFT BRKT, SQG PIVOT, LIFT CABLE, .09X29, 0707,SS,LB,E-E GRIP, .187 X 1.0 X 3.
DELUXE SQUEEGEE GROUP 27 16 28 7 24 6 30 22 14 31 18 11 21 29 8 23 10 12 7 4 26 25 9 15 15 3 2 20 5 PRIOR TO SERIAL NUMBER 1000121941 19 1 13 17 5-33 SABER (SC) 86038350 01/29/07
DELUXE SQUEEGEE GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86001840 86001850 86001860 86001870 86001880 86069370 86005680 86005730 86005770 86005840 86271820 86249510 86249520 86006270 86006400 86231570 86274790 PRV NO.
DELUXE SQUEEGEE GROUP 37 30 32 31 29 5 6 19 7 28 24 13 27 34 9 28 29 33 1 26 25 11 22 23 3 2 12 10 36 21 15 16 17 9 14 18 8 4 BEGINNING WITH SERIAL NUMBER 1000121941 35 5-35 SABER (SC) 86038350 01/29/07 20
DELUXE SQUEEGEE GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 86082500 86082510 86082520 86082530 86274130 86009910 86009200 86276870 86005630 86010680 86008390 86001850 86007780 86276990 86009170 86009180 86006400 86001860 86005810 86001880 86277000 86270830 86005840 86276980 86276920 86005650 86010670 86001350 86011020 86069870 86006270 86008660 86271820 86007040 86001870 86001840 86004890 PRV NO.
DELUXE SQUEEGEE LIFT GROUP 1 14 6 13 7 10 12 5 8 4 2 12 8 21 23 9 9 20 16 6 22 19 1 14 17 3 15 13 18 7 11 5-37 10 SABER (SC) 86038350 01/29/07
DELUXE SQUEEGEE LIFT GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 86228840 86077220 86065100 86003180 86238330 86271840 86277130 86008650 86008670 86009560 86272710 86010630 86259400 86259410 86072530 86073710 86005630 86276870 86007310 86008870 86009200 86249060 86279510 PRV NO.
VACUUM GROUP 1 6 5 4 8 2 7 3 5-39 SABER (SC) 86038350 01/29/07
VACUUM GROUP REF 1 2 3 4 5 6 7 8 PART NO. 86240210 86002390 86236400 86237230 86004790 86005460 86135370 86135310 86081750 86278110 PRV NO. 39559 20063 34366 35087 48012 53801 14548 140686 62827 81491 QTY 1 1 1 1 1 1 1 1 DESCRIPTION HOSE ASM, 1.5 BLK VAC X 6.0 CLAMP, 1.75" WORM GEAR X .312 FLOAT SHUT-OFF GASKET, 5.7 VAC MOTOR KNOB, 5/16-18 4 PRONG VAC MOTOR ASM, 24VDC 3 STAGE BRUSH SET, 24V 3ST VAC AMETEK BRUSH SET, 24V/36V VAC WINDSOR PLATE, VAC RETAINER SET SCR, 5/16-18 X1.5 CP SS DL SERIAL NO.
WHEELS AND FRAME GROUP - NON-TRACTION 4 5 5 12 1 2 12 8 6 13 14 9 3 5-41 SABER (SC) 86038350 01/29/07 10 11 7
WHEELS AND FRAME GROUP - NON-TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 86072400 86002300 86233600 86075780 86270830 86081870 86273830 86006560 86274690 86278940 86010660 86010670 86011100 86066290 86230250 PRV NO. 14366 18039 27122 34368 57023 62844 70020 70083 70258 87008 87025 87029 89257 05219 09136 QTY 1 2 2 1 14 10 2 10 4 2 2 14 2 1 - DESCRIPTION BRKT, FRAME BOTTOM CASTER, SWIVEL 3.50 X 4.69 COLLAR, 1.0X.625X.
WHEELS AND FRAME GROUP - TRACTION 4 5 5 11 1 3 11 8 7 12 10 6 2 9 5-43 SABER (SC) 86038350 01/29/07
WHEELS AND FRAME GROUP - TRACTION REF 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 86072400 86230330 86002300 80675780 86270830 86005780 86081870 86006560 86274910 86008380 86216150 86135880 86241840 86010670 86011080 PRV NO. 14366 14369 18039 34368 57023 57128 62844 70083 70325 78440 140588 47372 48091 87029 89222 QTY 1 2 2 1 14 8 8 10 4 1 14 2 DESCRIPTION BRKT, FRAME BOTTOM BRKT, TRANSAXLE MOUNT CASTER, SWIVEL 3.50 X 4.
ONBOARD CHARGER 5-45 SABER (SC) 86038350 09/30/09
ONBOARD CHARGER REF 1 2 3 4 5 6 7 8 9 10 11 PART NO. PRV NO. QTY DESCRIPTION 86329590 1 CHRGR, 24V 9A, 20" LEAD ACID 86065090 140919 1 BRKT, CHARGER 20 INCH 86329650 1 LOCK PLATE, 20" SPE CHARGER 86198530 99809 0.
WIRING GROUP – BATTERY CABLES 8 + + 9 7 1 5 10 6A 6B 3 4 2 5-47 SABER (SC) 86038350 01/29/07
WIRING GROUP - BATTERY CABLES REF 1 2 3 4 5 6A PART NO. 86275550 86006760 86233410 86010670 86270920 86260460 PRV NO. 70500 70305 81270 87029 57049 880261 QTY 2 1 1 1 2 1 6B 7 8 9 86260470 86002510 86002540 86264980 880268 23125 23174 14406 1 1 1 2 DESCRIPTION SCR, 6-32 X 1.25 PPHMS SCR, 5/16-18 X 3/4HHCSGR5PLTDL CLAMP, 3/4 DIA CUSHION .406DIA WASHER, 5/16 FLAT SS NUT, 6-32 HEX NYLOCK SS WIRE ASM, 33, 6G 1/4 RING WIRE ASM, 26.
WIRING GROUP – CONTROL PANEL - NON-TRACTION R 2 3 1 5-49 SABER (SC) 86038350 03/20/08
WIRING GROUP – CONTROL PANEL – NON-TRACTION REF 1 2 3 PART NO. 86238880 86268650 86266690 PRV NO. 41367 88490 880034 QTY DESCRIPTION 1 HARNESS, MAIN 1 WIRE, 4” RED/18 76040 X 76040 1 WIRE, 6” BLK/18 76011 X 76040 SABER (SC) 86038350 01/29/07 SERIAL NO.
WIRING GROUP – CONTROL PANEL - NON-TRACTION WITH BATTERY CHARGER VAC MOTOR OPTIONAL ACCESSORY PUMP 3 BLK 5 RED 13A BLK 2 BLK 12A RED 86266840 - PRV NO.
WIRING GROUP – CONTROL PANEL – NON-TRACTION WITH BATTERY CHARGER REF 1 2 3 4 5 6 7 PART NO. 86238880 86268650 86266690 86268030 86268040 86268050 86268070 PRV NO. 41367 88490 880034 880456 880458 880459 880463 QTY 1 1 1 1 1 1 1 DESCRIPTION HARNESS, MAIN WIRE, 4” RED/18 76040 X 76040 WIRE, 6” BLK/18 76011 X 76040 WIRE, 14” RED/10 76081 X 76064 WIRE, 14” RED/14 76001 X 76029 WIRE, 14” RED/12 76064 X 76064 WIRE, 2” YLW/16 76029 X 76029 SABER (SC) 86038350 01/29/07 SERIAL NO.
5-53 2 SABER (SC) 86038350 03/20/08 2 12 VOLTS BATTERY 1 BATT CONN. BATT CONN.
WIRING GROUP – SCHEMATIC – NON-TRACTION REF 1 2 3 PART NO. 86268650 86266690 86266840 PRV NO. 88490 880034 880075 QTY DESCRIPTION 1 WIRE, 4” RED/18 76040 X 76040 1 WIRE, 6” BLACK/18 76011 X 76040 1 WIRE, 8” RED/18 76031 X 76031 SABER (SC) 86038350 01/29/07 SERIAL NO.
5-55 2 2 12 VOLTS BATTERY 1 12 VOLTS BATTERY 1 AC INPUT NOTES BATT CONN. BATTERY CHARGER BATT CONN.
WIRING GROUP – SCHEMATIC – NON-TRACTION ONBOARD CHARGING REF 1 2 3 4 5 6 7 8 PART NO. 86268650 86266690 86266840 86268030 86268040 86268050 86251390 86268070 PRV NO.
2 BATTERY 1 12 VOLTS BATTERY 12 VOLTS 1 2 RED 17 BATT CONN BATT CONN 3 AMPS MAIN CIRCUIT BREAKER RED 15 MAIN 86003410 PRV NO. 29215 DIODE RELAY SABER (SC) 86038350 05/05/09 RED 27 BLK 5 X BLK 21 BLK 39 RELAY BRUSH 2 X 4 RED 9 RED 1 VACUUM MOTOR PM - RED 2 BLK 21 GRN 28 SOLUTION VALVE RED 1 86267340 PRV NO. 880269 QUICK CONNECT + WHT 35 BLU 20 86010830 - RED PRV NO. 880022 (NOT USED) 3 VAC SWITCH 86267360 - PRV NO.
WIRING GROUP – SCHEMATIC –TRACTION REF 1 2 3 4 PART NO. 86269300 86261210 86267340 86004900 PRV NO. 88868 29204 880269 49501 QTY 1 2 1 1 DESCRIPTION WIRE, 16” RED/18 STRIP X STRIP DIODE ASM, 76008 X 76008 WIRE, 22” RED/18 76040 X 76075 HARNESS, ADAPTER SC20 SABER (SC) 86038350 01/29/07 SERIAL NO.
2 BATTERY 1 12 VOLTS BATTERY 12 VOLTS 1 2 RED 17 OPTIONAL WIRE STANDARD WIRE NOTES BATT CONN RED 17 BATT CONN 3 AMPS MAIN CIRCUIT BREAKER RED 17 RED 15 86003410 PRV NO. 29215 DIODE RELAY MAIN RED 16 GROUND STUD RED 14 EMERGENCY SWITCH X BLK 7 BLK 21 BLK 5 BLK 39 RELAY BRUSH RED 10 2 RED 1 X 3 4 RED 9 VACUUM MOTOR PM BLK FROM CHARGER - RED 2 RED 1 QUICK CONNECT + WHT 35 BLU 20 BATTERY METER 1 2 86267350 PRV NO. 880270 RED 34 86010830 - RED PRV NO.
WIRING GROUP – SCHEMATIC –TRACTION AND ONBOARD CHARGING REF 1 2 3 4 PART NO. 86269300 86261210 86267340 86004900 PRV NO. 88868 29204 880269 49501 QTY 1 2 1 1 DESCRIPTION WIRE, 16” RED/18 STRIP X STRIP DIODE ASM, 76008 X 76008 WIRE, 22” RED/18 76040 X 76075 HARNESS, ADAPTER SC20 SABER (SC) 86038350 01/29/07 SERIAL NO.
WIRING GROUP – CONTROL PANEL - TRACTION BRUSH SWITCH 2 3 2 1 REVERSE SWITCH 3 POT 24 WHT 22 BLK 23 GRN 19 BLU 20 BLU PROPEL SWITCH 86238930 PRV NO. 41377 32 BLK 30 YLW 29 RED PROPEL SWITCH 31 BLK 37 BLK 36 WHT 5 RED 24 WHT 19 BLU 34 RED 30 YEL 29 RED 35 WHT 23 GRN 22 BLK 32 BLK ADAPTER HARNESS 86004900 PRV NO. 49501 CONTROLLER 5.6K 34 RED BRUSH RELAY 18 WHT 4 BLU 6 BLK 3 WHT 5 RED 13 GRN 17 BLU 14 ORG MAIN RELAY 12 YLW 31 BLK 86010830 RED PRV NO. 880022 86261210 PRV NO.
WIRING GROUP – CONTROL PANEL- TRACTION VAC SWITCH 16 RED 8 RED KEY SWITCH SOLUTION CONTROL BOARD 2 3 9 RED 21 BLK 86269300 PRV NO. 88868 28 GRN 27 RED 18 RED 26 RED 25 BLK 1 2 HOUR METER OPTIONAL 4 E-SWITCH OPTIONAL 33 RED BATTERY METER 1 2 17 RED 3 86261210 PRV NO. 29204 17 RED 25A PROPEL 30A 30A BRUSH 3A VAC MAIN 15 RED 14 RED 11 RED 12 RED 1 RED 13 RED 10 RED 86267340 PRV NO. 880269 ACCESSORY PUMP OPTIONAL 880271 PRV NO. 880271 86267350 PRV NO. 880270 86238930 PRV NO.
WIRING GROUP - MAIN HARNESS - TRACTION 2 RED BRUSH MOTOR 6 BLK SOLENOID VALVE VAC MOTOR 7 BLK 9 RED 28 GRN 1 RED PROPEL MOTOR 4 BLK 3 RED 41377 R E M 1 RED 2 BLK OPTIONAL ACCESSORY PUMP 1 5-63 SABER (SC) 86038350 01/29/07
WIRING GROUP - MAIN HARNESS - TRACTION REF 1 2 3 PART NO. 86238930 86261210 86003410 PRV NO. 41377 29204 29215 QTY DESCRIPTION 1 HARNESS, SC20T MAIN 2 DIODE ASM, 76008 X 76008 1 DIODE ASM, 76075 X 76065 SABER (SC) 86038350 01/29/07 SERIAL NO.
EMERGENCY STOP OPTION 1 2 5-65 SABER (SC) 86038350 01/29/07
EMERGENCY STOP OPTION REF 1 2 PART NO. 86007180 86269300 PRV NO. 72160 88868 QTY DESCRIPTION 1 SWITCH, EMERGENCY STOP 1 WIRE, 16" RED/18 STRIP X STRIP SABER (SC) 86038350 01/29/07 SERIAL NO.
ACCESSORY PUMP OPTION 13 19 8 16 6 7 2 12 11 15 18 5 1 14 9 20 21 3 17 4 5-67 SABER (SC) 86038350 01/29/07
ACCESSORY PUMP OPTION REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 86233150 86002470 86264920 86281770 86282720 86197940 86197620 86001550 86240410 86238940 86005580 86005590 86005640 86271820 86081860 86026370 86006760 PRV NO.
SUGGESTED SPARE PARTS PART NO. PRV NO. DESCRIPTION 86216150 140588 BRUSH SET, 24V TRANSAXLE 86135370 14548 BRUSH SET, 24V 3ST VAC AMETEK 86135310 86001910 140686 14606 BRUSH SET, 24V/36V VAC WINDSOR BREAKER, 30A 50VDC CIRCUIT 86001920 14607 BREAKER, 25A 50VDC CIRCUIT 86001970 14695 BRUSH SET, IMPERIAL 53185/630 86002000 14717 BREAKER, 3 AMP 86002510 86002540 23125 23174 WIRE 4X15 BCLAMPXBCLAMP WIRE ASM 2X21 BATT W/ANDERSON 86003180 27870 CABLE, .
SERIAL NUMBERS REF. NO.
