CARPET EXTRACTOR Operating Instructions (ENG) MODEL: D100 10070090 Read these instructions before operating the machine 86038260 – AC 04/30/09 PRV NO.
MACHINE DATA LOG MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: ___________________________________________
TABLE OF CONTENTS Machine Data Log.........................................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Grounding Instructions..................................2-3 OPERATIONS Technical Specifications. ..............................3-1 Carpet Inspection...............
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. PROPER GROUNDING Grounding Pin Grounded Outlet Fig. A Metal Screw Adaptor Grounded Outlet Box Fig.
TECHNICAL SPECIFICATIONS ITEM Electrical Electric Vacuum Motor Waterlift Solution Pump Solution Capacity Recovery Capacity Dimensions - Weight Dimensions – Length Dimensions - Height Dimensions - Width Power Cable 3-1 DIMENSION/CAPACITY 115V, 60Hz, 15A 2HP, 3 Stage 137” (348 cm) 100 psi 17 gallons (64.3 l) 15 gallons (56.75 l) 69 lbs. (31.4 kg) 20” (50.80 cm) 36” (91.44 cm) 16” (40.64 cm) 2-25’ (6.
OPERATIONS CARPET INSPECTION: Determine precisely what areas you are going to clean. Note problem areas in the carpet or tack strip. Look for loose carpet, heavily damaged areas, discolored stains, or grease spots that will require prespotting. Note the carpet type. Check the availability of hot water, drains, and suitable electrical outlets. If the carpet is loose or worn, have it repaired before attempting to clean it. Plan the cleaning route, work from the most remote area towards the exit.
MAINTENANCE DAILY MAINTENANCE: (At the end of each working day) : 1) Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water. 2) Vacuum out the solution tank . 3) Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly. 4) Remove lint build-up from the float shut-off screen in the recovery tank .
MAINTENANCE ! WARNING ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEMENT Vacuum Motor Carbon Brushes Replacement (Ametek) End Cap 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Locate the vacuum motor wires and Carbon Brushes disconnect at the connector. WARNING: The green ground wire must be attached for safe operation. See wiring diagram. 4. Remove the vacuum motor. 5. Reverse process to install vacuum motor.
MAINTENANCE ! WARNING: ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI (86201430 - PRV NO. 250-64A) Pump PumpHead Head Replacement Replacement 86251040 65187 PRV NO. 65187 Valve ValveAsm Asm 86258830 84161 PRV NO. 84161 Diaphragm Diaphram 86235100 29206 PRV NO. 29206 PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI (86251110 – PRV NO. 65219) Diaphragm 86235120 PRV NO. 29219 86251090 PRV NO. 65204 PUMP HEAD 86258860 PRV NO.
TROUBLESHOOTING PROBLEM. No power to machine. Electrical shock. CAUSE SOLUTION Faulty power cord. Dead electrical circuit. Equipment not grounding. Receptacle not grounded. Replace. Check building circuit breaker or fuse box. Follow grounding instructions exactly. Contact an electrician to check building’s wiring. Have a trained service technician check machine’s wiring. Internal wiring problem. Vac motor speed varies or doesn’t run. Loss of vacuum. Worn motor brushes. Replace. Motor worn out.
WIRING DIAGRAM 4-5 D100 86038260 07/09/08
MAINTENANCE SERVICE SCHEDULE MAINTENANCE Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check hoses for wear, blockages, or damage Check handles, switches, and knobs for damage Check vac motor intake filter and clean Run one gallon of water through system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least
RECOVERY TANK ASSEMBLY 1 6 2 5 3 12 24 4 23 17 22 14 7 16 15 14 8 13 12 9 23 11 10 21 18 19 20 5-1 D100 86038260 05/21/07
RECOVERY TANK ASSEMBLY REF PART NO. PRV NO.
CONTROL PANEL GROUP 1 2 13 3 12 11 4 10 5 6 7 9 8 5-3 D100 86038260 03/20/09
CONTROL PANEL GROUP REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86199650 86090890 86199660 86276290 86273810 86256960 86199540 86200570 86256180 86005670 86200590 86276700 86005710 070-08 62898 070-08A 70626 70018 72142 060-04A 170-41 73195 57040 500344 70716 57105 1 1 1 4 1 2 1 1 1 1 1 2 3 DESCRIPTION SERIAL NO.
VACUUM GROUP 5-5 D100 86038260 03/20/09
VACUUM GROUP REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 86005710 86256490 86010630 86201950 86003760 86090980 86311330 86273830 86002390 86031640 86135320 86135300 86282120 86002380 86267480 86010640 86274980 57105 70814 87013 065-24E 35166 360-24A 70020 20063 85049 140687 140676 39582 20046 880292 87016 70335 3 3 7 3 1 1 1 1 1 1 1 1 1 1 1 - 11 12 13 14 15 DESCRIPTION NUT, 1/4-20 HEX W/ STAR WASHER STUD, 1/4-20 X 4.
PUMP GROUP 12 11 10 2 1 5 7 6A 6B 4 3 5 8 4 9 4 5 5-7 D100 86038260 03/20/09
PUMP GROUP REF PART NO. PRV NO. QTY 1 2 3 4 5 6A 6B 7 8 9 10 11 12 86091260 86199640 86280830 86233150 86001550 86201430 86251110 86273810 86010630 86200230 86197350 86005590 86282120 87217 030-16 39036 20042 40043 250-64A 65219 70018 87013 151-48B 22014 56014 39582 1 1 1 3 3 1 1 2 2 1 1 1 1 DESCRIPTION SERIAL NO.
SOLUTION TANK ASSEMBLY 2 1 35 1 3 5 4 34 6 7 33 9 8 29 32 27 12 13 14 30 11 10 20 31 14 15 16 28 24 26 21 17 23 22 25 36 5-9 18 D100 86038260 04/30/09 15 20 21
SOLUTION TANK ASSEMBLY REF PART NO. PRV NO.
SUGGESTED SPARE PARTS 5-11 PART NO. PRV NO.
