HIGH SPEED BURNISHER Operating Instructions (ENG) Instrucciones de Funcionamiento (SPA) Bedienungsanleitung (GER) Istruzioni operative (ITA) MODELS: LB2000I 10090200 LB2000IA 10090210 Read these instructions before using the machine Lea las instrucciones antes de utilizar la máquina Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen Leggere attentamente le presenti istruzioni prima di azionare la macchina 86037140-H 03/07/07 PRV NO.
MACHINE DATA LOG/OVERVIEW MODEL______________________________ DATE OF PURCHASE ________________ SERIAL NUMBER____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________ OVERVIEW The LB2000I is a mains powered, portable f
TABLE OF CONTENTS Machine Data Log/Overview.........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Grounding Instructions..................................2-3 OPERATION Technical Specifications ...............................3-1 Handle Installation ....................
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS: If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length. GROUNDING INSTRUCTIONS: This appliance must be grounded.
TECHNICAL SPECIFICATIONS ITEM Construction Motor Transmission Pad speed Electrical system Cable Switches Pad Holder Wheels Handle Dimensions (L x W x H) Pad size (See note) DIMENSION/CAPACITY Heavy-duty die cast aluminum deck with heavy-duty rubber bumper, tubular steel self adjusting handle with die cast aluminum handle housing. 1.5 hp Direct drive from motor shaft. 2000 rpm 230 volts, 50Hz 75’ [22.9 m], 1.5mm/3 built in cord wrap. Dual levers with safety lock. ∅20” [50.
HANDLE INSTALLATION HANDLE ASSEMBLY 2 3 1 HANDLE MOUNT BRACKET DECK ASSEMBLY The machine is shipped with handle unassembled. Follow these steps for installation: 2. Remove bolt (item 3), washers (item 2), and nut (item 1) from deck assembly. 4. Slide Bolt (item 3) thru, washers (item 2), Handle Mount Brackets and Handle Assembly as shown. Tighten bolt (item 3) and nut (item 1) until the handle can not twist in the mount bracket (45-50 foot pounds). 3. Install Handle Assembly as shown. 5.
OPERATION 6. To stop the machine, release the switch levers. CONTROLS 1. Safety Lock – Prevents unintended operation of the machine. 2. Switch Levers – Turns machine on/off. NOTE: The machine is equipped with a circuit breaker to protect the motor in the event an overload condition occurs. The circuit breaker is located on the side of the motor. Push the reset button to restart the machine. If the breaker trips again, correct the cause of overloading before proceeding. 1 2 7.
MACHINE TROUBLESHOOTING PROBLEM CAUSE Tripped circuit breaker SOLUTION Reset Circuit breaker tripped in building. Fuse in motor is blown Check and reset Machine will not run Power switch failure Faulty power cord Equipment not grounded Receptacle not grounded Electrical shock Internal wiring problem Mechanical problem Repeated circuit breaker tripping Faulty circuit breaker Pad not centered Excessive vibration Damaged or unevenly worn pad. Damaged pad driver.
WIRING DIAGRAM/SERVICE SCHEDULE SERVICE SCHEDULE MAINTENANCE Check pad wear to prevent buildup of chemicals Check pad driver system for damage Check handles, switches, and knobs for damage Store with pad off the floor Check all bearings for noise Check skirt/bumpers for damage and replace as necessary Check overall performance of machine 4-2 LB2000I 86037140 03/07/07 DAILY * * * * MONTHLY * * *
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DECK GROUP 1 2 7 3 5 4 6 8 9 10 12 11 13 16 5-1 15 14 LB2000I 86037140 03/07/07
DECK GROUP REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 86216280 86217520 86001390 86223430 86276810 86217640 86220060 86216270 86137340 86276570 86271550 86216600 86215020 86225720 86137280 86136640 140449 27918 140441 67463 70738 29244BLU 500767 140423 87211 70691 57220 27871 05156 87203 87054 70262 4 1 1 1 2 1 1 1 2 2 2 2 2 4 2 2 BUMPER, RUBBER COVER, FILTER BAG BAG, DUST (PACKAGE OF 10 BAGS) RETAINER, CORD SCR, M5 X .
HANDLE GROUP 17 1 16 2 3 4 5 6 12 10 11 13 7 9 14 8 15 5-3 LB2000I 86037140 03/07/07
HANDLE GROUP REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 86136670 86005150 86224740 86215120 86004070 86005160 86136350 86219740 86219320 86288450 86225390 86216940 86215430 86224930 86224300 86219330 86136680 70686 51326 73990 140428 36196 51327 57274 500194 41363 70689 78473 23209 14407 730012 730021 41366 70687 2 1 2 1 2 2 4 1 1 2 1 1 1 1 1 1 2 SCR, M6 X 45 SHCS BLK LOCK, SAFETY HANDLE SPRING, EXT. .5OD X 3.
LOWER HANDLE GROUP 3 4 2 5 1 6 7 9 11 21 20 8 12 SEE NOTE 16 8 15 13 24 23 8 22 18 21 19* 17 10 20 8 NOTE: GREASE ITEMS 14 AND SLIDE AREA OF 19 AS NECESSARY WHEN SERVICING. NOTA: ENGRASE LOS ELEMENTOS MARCADOS CON EL NÚMERO 14 Y EL ÁREA DE DESLIZAMIENTO NÚMERO 19 SI ES NECESARIO CUANDO LE REALICE EL SERVICIO A LA MÁQUINA. HINWEIS: IM RAHMEN DER WARTUNGSARBEITEN MÜSSEN DIE KOMPONENTEN 14 UND DER SCHIEBEBEREICH 19 BEI BEDARF GESCHMIERT WERDEN.
LOWER HANDLE GROUP REF PART NO. PRV NO.
MOTOR GROUP 1 2 3 5-7 LB2000I 86037140 03/07/07
MOTOR GROUP REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 86223690 86217490 86005470 70702 27884 53805 3 1 1 SCR, M5 X .8 X15MM BLK COVER, MOTOR 1.25HP MOTOR, 230VOLT 1.5 HP 2000RPM SERIAL NO. FROM NOTES: INCLUDES ITEM 1 & 2 MOTOR COMPONENTS (NOT SHOWN) PART NO. PRV NO.
PAD/DRIVER GROUP 10 1 2 3 11 2 12 9 4 8 7 5 6 5-9 LB2000I 86037140 03/07/07
PAD/DRIVER GROUP REF PART NO. PRV NO.
WIRING GROUP 1 2 8 3 9 4 11 7 10 9 8 5 6A 6B 5-11 LB2000I 86037140 03/07/07
WIRING GROUP REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6A 6B 7 8 9 10 11 86136780 86137290 86224750 86007110 86217770 86216950 86216970 86198450 86137330 86288450 86216930 86215140 70801 87057 73993 72123 23213 23212 23217 20005 87208 70689 23207 140674 2 2 1 2 1 1 1 1 2 2 1 1 SCR, M3.5 X 40 PHTF TYPE B WASHER, M4 SHAKEPROOF SPRING, COMP, .48OD X .91L SWITCH, 25A SPST 125-250V SNAP CAPACITOR ASSEMBLY CORD SET, EURO 1.5MM X 75' BLK CORDSET, SAA/3 1.
SUGGESTED SPARE PARTS PART NO. PRV NO. DESCRIPTION 86224740 86224750 86007110 86001500 86223460 86001720 86003660 86003670 86001020 86246740 86001390 86215390 86216230 73990 73993 72123 140617 67499 140785 34378 34379 09135 51353 140441 140420 730074 SPRING,EXT .5OD X 3.5L SPRING, COMP .48OD X .